Transformer

Transform your automation with Fanuc 6-axis robot

Fanuc-intro

System 3R  offer automation solutions with industrial robots, both stationary and rail versions within the Die & Mold and Precision Production sector.
Fanuc solutions covers applications in terms of …
… transfer weight from 70-700 kg
… radial reach, up to 3 400 mm
… complexed transfer movements
... parts handling

  • Whatever the Automation requirement,
    the Fanuc solution can be tailored to serve your needs : customer-specific solutions.
  • Modern technology & smart technical solutions using standardized modules allow for cost-effective yet flexible Automation
  • User-friendly cell management software:
    complex Automation made easy !
  • Everything from your single source supplier :
    GF Machining Solutions
    Achieve greater return on your investment !

Fanuc-begin-eng

Begin with a single machine and small magazine capacity.

Fanuc-add-eng

Add a second machine and a rotary magazine for more capacity.

Fanuc-extend-eng

Place the Fanuc on rails and add magazine capacity to serve additional machines, or start with a similar solution from the beginning.


Tailored to serve your needs

Milling-1

Milling application

  • Fanuc 360 - Stationary robot
  • Milling machine
  • Rack magazine
  • Loading/index station

Milling-2

Milling application

  • Fanuc 360 on rail
  • Three milling machines
  • Washing machine
  • Rack magazines
  • Loading/index station

Milling-3

Milling application

  • Fanuc 700 - Stationary robot
  • Milling machine
  • Rack magazines
  • Loading/index station

Milling-4

Milling application

  • Fanuc 700 on rail
  • Three milling machines
  • Rack magazines
  • Loading/index station

For cost-effective solutions

components

Standardized modules

1. Fanuc 70-700 kg. transfer weights

2. Rotary magazine, large capacity in a small footprint

3. Rack magazine, Full rack or half rack magazine for electrodes or workpieces.

4. LFT Small loading station. One single station for reloading workpieces on pallets or used as loating station.

5. LFT Rack magazine. Full rack magazine.

6. LFT Large loading station. Load and unload parts without stopping the Automation cell.

7. Loading/indexing station. Load and unload parts without stopping the Automation cell.

8. Cleaning machine. Clean, rince and dry the workpieces.

 


Technical specifications

Fanuc 70/165/210/360/700
Fanuc on rail 70/165/210/360/700

TechSpec
Payload 70, 165, 210, 360, 700 kg.
155, 366, 466, 800, 1555 lbs.
Max. X-reach 70 kg = 2050 mm, 165-360 kg = 2655 mm, 700 kg = 2832 mm
70 kg = 80.7 in, 165-360 kg = 104.5 in, 700 kg = 111.5 in
Max. Z-reach 1400 mm
55.12 in
Max. C-rotation 360-370°
Stationary cell, max. # of machines Up to 3
Linear cell, max. # of machines
Up to 12
Rail type Standard
Heavy
Max. rail length Standard 20 m, 787 in
Heavy 30 m, 1181 in
Max. transfer weight
(pallet and workpiece)
70 kg, 155 lbs (Fanuc 70)
165 kg, 366 lbs (Fanuc 165)
210 kg, 466 lbs (Fanuc 210)
360 kg, 800 lbs (Fanuc 360)
700 kg, 1555 lbs (Fanuc 700)
Accessories
LFT half rack magazine, max pallet size 850 x 550 mm (33.5 x 21.6 in)
LFT full rack magazine, max pallet size 850 x 800 mm (33.5 x 31.5 in)
Half rack magazine, max pallet size 480 x 400 mm (18.9 x 15.7 in)
Full rack magazine, max pallet size 700 x 450 mm (27.6 x 17.7 in)
Rotary magazine, max. pallet size 320 x 320 mm (12.6 x 12.6 in)
Multiple loading station Depending on tooling and number of positions
LFT loading station 850 x 800 mm (33.5 x 31.6 in)
Loading station max. 200 kg (440 lbs), 450 x 450 mm (17.71 x 17.71 in)
Loading/index station 570 x 570 mm (22.4 x 22.4 in)
Cleaning machine max. 200 kg (440 lbs), 500 x 500 mm (19.68 x 19.68 in)

Rail-types

Size
*Depending on model/type **Depending on model/type
Fanuc 70 = 1757 mm (69 in) Fanuc 70 = 1717 mm (67.6 in)
Fanuc 165 = 2081 mm (82 in) Fanuc 165 = 2322 mm (82 in)
Fanuc 210 = 2115 mm (83 in) Fanuc 210 = 2387 mm (91 in)
Fanuc 360 = 2285 mm (90 in) Fanuc 360 = 2415 mm (95 in)
Fanuc 700 = 2565 mm (101 in) Fanuc 700 = 2810mm (110.6 in)

Rotation
Model Reach capacity C-Rotation
Fanuc 70 2050 mm, 80.7 in.
360°
Fanuc 165 2655 mm, 104.5 in.
370°
Fanuc 210 2655 mm, 104.5 in.
370°
Fanuc 360 2655 mm, 104.5 in.
360°
Fanuc 700 2832 mm, 111.4 in. 360°

Robot rail
Max robot travel, Standard: 20 m (787 in)
Max robot travel, Heavy: 30 m (1181 in)

Max number of machines
Stationary cell: 3
Linear cell: 12


Technical specifications

Magazines

Magazines are available in two basic designs: rack and rotary.
Each magazine unit consists of a number of shelves (determined by the height of the workpieces in question).

Magazines
Rotary magazine
Tooling* Pos.** Size in mm (in)
Dynafix 4
5
320 x 320 (12.6 x 12.6)
290 x 290 (11.4 x 11.4)
GPS 240 4
5
6
320 x 320 (12.6 x 12.6)
290 x 290 (11.4 x 11.4)
260 x 260 (10.2 x 10.2)
MacroMagnum 8
10
12
210 x 210 (8.27 x 8.27)
185 x 185 (7.28 x 7.28)
160 x 160 (6.3 x 6.3)
GPS 120 12
160 x 160 (6.3 x 6.3)
Macro
36 65 x 65 (2.56 x 2.56)
Option: Rapid ID scanning
LFT Full rack magazine
Tooling* Pos.** Size in mm (in)
Dynafix 1
2
850 x 800 (33.4 x 31.5)
400 x 800 (15.7 x 31.5)
GPS 240 1
2
850 x 800 (33.4 x 31.5)
400 x 800 (15.7 x 31.5)
Delphin 1
2
850 x 800 (33.4 x 31.5)
400 x 800 (15.7 x 31.5)
LFT half rack magazine
Tooling* Pos.** Size in mm (in)
Dynafix 1
2
850 x 550 (33.4 x 21.6)
500 x 500 (19.7 x 19.7)
GPS 240 1
2
850 x 550 (33.4 x 21.6)
500 x 500 (19.7 x 19.7)
Delphin 1
2
850 x 550 (33.4 x 21.6)
500 x 500 (19.7 x 19.7)
Full rack magazine
Tooling* Pos.** Size in mm (in)
Macro 12 70 x 200 (2.75 x 12.2)
Macro 116 6 150 x 150 (5.9 x 5.9)
MacroMagnum 5
5
210 x 210 (8.27 x 8.27)
170 x 170 (6.7 x 6.7)
Dynafix 2
1
400 x 400 (15.75 x 15.75)
700 x 500 (27.56 x 19.68)
GPS 70 10 95 x 95 (3.74 x 3.74)
GPS 240 3
2
275 x 275 (10.83 x 10.83)
400 x 400 (15.75 x 15.75)
Delphin 400x400 2
2
400 x 400 (15.75 x 15.75)
700 x 500 (27.56 x 19.68)
Half rack magazine
Tooling* Pos.** Size in mm (in)
Dynafix 1
2
480 x 400 (18.9 x 15.75)
GPS 240 1
2
480 x 400 (18.9 x 15.75)
Delphin 400x400 1
2
480 x 400 (18.9 x 15.75)
Options: Additional shelves. Door for loading from behind

* Other tooling upon request.

** Positions per level.
Note: The maximum height of the workpieces depends on the number of levels


Accessories

Accessories

Multiple loading station & LFT Loading station

Used for loading and unloading without the need
to stop the Automation cell.

  • The station is equipped with ID antennas and presence sensors.
  • It can be configured to meet the requirements of tooling type and part sizes.

Loading/index Station

Used for preparing the workpieces with a indexing table.

  • Max. workpiece size, round: dia. 800 mm (31.5 in)
  • Max. workpiece size, square: 570 x 570 mm (22.4 x 22.4 in)
  • Max. load: 500 kg (1111 lbs)
  • Load or work preparation area for all standard tooling
  • Indexable every 30°
  • Collecting tray for oil & flushing liquid
  • Presence detection.

Cleaning machine

A washing machine intended for cleaning, rinsing and air drying metal components placed on a pallet.
The unit consists of an insulated cabinet with a lifting door, fixed spraying system and a rotating fixture for the pallets. The unit is automatically loaded by the robot.

Maximum part size

500 x 500 x 500 mm (19,7 x 19,7 x 19,7 in)
including pallet, chuck and workpiece

Maximum weight
200 kg (440 lbs) including pallet, chuck and workpiece