Mikron MILL S 500 GRAPHITE

The Mikron MILL S 500 GRAPHITE is a high-speed Milling machine dedicated to graphite machining. With its experience in tough high-speed Milling in combination with a dedicated three-axis graphite machine, GF MS provides the optimum solution for dry graphite Milling. The unique design provides clean, dry graphite machining for high accuracy, surface quality and dynamic processing.

High speed milling in compact format.

Milling - High Speed Machine - Mikron MILL S 400

Surface finish, precision, process reliability and productivity are among the distinct challenges associated with the information and communications technology (ICT) and automotive sectors’ requirements for graphite molds for glass end products and graphite electrodes. GF Machining Solutions’ high-speed Mikron MILL S 400/500 GRAPHITE machines are dedicated specifically to graphite machining, helping users master precision over time and meet their customers’ expectations for flawless surface quality.

Process stability, parts quality and shop floor productivity are must-haves for customers’ production of the graphite molds that are shaping the glass for today’s fast-moving ICT and automotive markets. New products—like high-end curved touch screens—require molded glass and drive the increasing need for machined graphite molds. The MILL S 400/500 GRAPHITE makes those impeccable 3D glass products—and more—possible. Graphite mold manufacturing for glass end products presents specific manufacturing challenges. They require ±5 µm precision, Ra 0.4 µm surface finish and they must be absolutely free from milling marks.

The Mikron MILL S 400/500 GRAPHITE provides the ideal answer to these challenges. It combines the well-established MILL S 400/500 that set a benchmark in terms of speed and surface finish with high-speed Milling (HSM) technology and a dedicated, high-precision Step-Tec Spindle.

New technology for best Milling results

Get highest precision and unbeatable surface quality with the Step- Tec Spindle’s 42,000 rpm maximum operating speed. Your graphite production time is shortened by the Spindle’s short run-up and break-in time. The Spindle lifetime is increased by oil-air lubrication of its bearings.

Clean machining

Overcome the difficulties of cutting graphite with our graphite package: The machine’s linear axes are covered and protected. All linear axes are lubricated by automatic central grease lubrication, and a strong vacuum dependably removes graphite dust.

Request a quote for the Mikron MILL S 500 GRAPHITE
 
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Key Points

  • Ra 0.4 µm surface finish, no Milling marks

    Perfect surface finishing of Ra 0.4 µm, so polishing is not needed

    Shorter end-to-end process

  • +/-5 µm accuracy

    Perfect precision ±5 µm

    First time right without scrap thanks to HSM technology and reliable machine design

  • 25 % higher productivity vs. well-known competitors

    Fastest machine on the market, cutting costs by 25 % to increase your margin

    Higher output thanks to HSM technology and highly dynamic process

  • 24/7 reliable process with ±1 µm repeatability

    Master the huge market demand on time thanks to reliable, around-the-clock production with sophisticated dust evacuation system

    Automate your production with integrated pallet changer and System 3R Tooling

Specifications

Main specifications
Travel X, Y, Z
500 x 450 x 360 mm
19.685 x 17.716 x 14.173 in
Working Spindle (40% ED, S6)
30 000 (HSK-E40) / 13.5 / 8.8 rpm / kW / Nm
30 000 (HSK-E40) / 13.5 / 8.8 rpm / kW / Nm
42 000 (HSK-E40) / 13.5 / 8.8rpm / kW / Nm
42 000 (HSK-E40) / 13.5 / 8.8 rpm / kW / Nm
Rapid traverse X, Y, Z
61 m / min
61 m / min
Table size
590x450 / 200 kg
1300.71x992.07 / 440.92 lb
Tool magazine (incl. pallet)
18 / 36 / 68
18 / 36 / 68
Heidenhain
iTNC 530 HSCI
iTNC 530 HSCI

Brochure

Video

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