Interior and HMI

In the dynamic automotive industry, interior trim and Human-Machine Interface (HMI) modules are rapidly evolving to meet the demands of smart mobility and hybrid powertrains. As designs and technologies continue to change swiftly, supply chains face the challenge of staying adaptable while pursuing sustainable solutions. GF Machining Solutions offers a comprehensive approach to help manufacturers stay competitive and innovative in this fast-paced environment, providing reliable tools and solutions that ensure agility and market readiness.

A range of solutions for your applications

Center console modules

New energy vehicles feature unique designs to attract customers, challenging manufacturers to ensure cost-effective production without losing precision. Explore our proven solutions.

Steering wheel modules

Our Milling, Wire-cutting and Die-sinking EDM solutions, combined with quick setup Tooling, enable automated 24/7 production of high/low gloss and VDI textures for steering wheels and HMI modules.

Dashboard modules

New mobility powertrains and new energy vehicles push mold makers to achieve fine finishes and use recycled plastics for sustainability, leveraging our expertise for complete process solutions.

HMI modules and trim

Modules in new energy vehicles require precise and fine grains for functional and branding features. Our fully digital and eco-friendly Laser technology ensures perfect replication on plastic parts.

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Instrument panels and center consoles

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The central console serves as a key interface for both driver and passenger, simplifying vehicle navigation. In new energy vehicle (NEV) powertrain cars, it boasts unique functional surfaces like high/low gloss, anti-scratch, and hydrophobic properties. With design requirements evolving, software-defined vehicles (SDV) are pushing for complex designs, appealing aesthetic look and branding features.

  • Comprehensive EDM and Milling solutions for wide process capabilities
  • Advanced Laser technologies to unlock new opportunities for designers
  • Secure fine grains and gloss levels with Femto and Nano Laser sources
  • Embedded and exclusive software for enhanced competitivity

Airbags

Automotive OEMs utilize various types of airbags throughout the vehicle to enhance passenger and driver safety, a critical life-saving feature during accidents. We offer comprehensive mold solutions, combining Additive Manufacturing, Milling, EDM with Laser texturing, significantly reducing time-to-market.

  • Perform roughing to fine finishing with Milling in a single process
  • Transition seamlessly from Milling to EDM and Laser processing
  • Ensure perfect pattern alignment with other components
  • Protect intellectual property by delivering directly mapped data
  • Eliminate the need for rework

Steering wheels

As the new energy vehicle revolution advances and the variety of vehicle models increases rapidly, OEMs are focusing on designing distinctive steering systems that attract new buyers and ensure a safe, unique driving experience. Our total mold process solutions, from Additive Manufacturing to Milling, EDM, and Laser Texturing enable efficient and 24/7 unmanned mold tooling operations.

  • Implement intricate cavities and geomatries thanks to EDM
  • Obtain precision-grained surfaces for an enhanced driving experience
  • Ensure precision-grained surfaces and profiles with Laser marking
  • Laser techniques unlock possibilties of digital mapping for functional features

Dashboard and bonnet molds

Mold makers now face challenges due to the new energy vehicle revolution and its shorter product life cycles. Designs require fine grain textures to enhance functionality and appeal to younger buyers. Our Laser technology offers a fully digital solution to perfectly replicate these fine grains on plastic parts.

  • Expand opportunities for designers
  • Fully digital and environmentally friendly technology
  • Capable of completing all processes in a single setup
  • Bundled with exclusive software to give you a competitive edge

HVAC modules

A smooth, silent heating, ventilation, and air conditioning (HVAC) system with minimal decibels is essential for a premium car experience. GF MS technologies, using EDM and Milling, create precise molds to meet design challenges, while laser technology ensures fine grain texture replication on plastic parts. In modern software-defined vehicles (SDV), user preferences and system functions are automatically adjusted for optimal comfort.

  • Ensure cost-effective production, capable of handling a wide range of mold varieties
  • Benefit from a one-stop solution with 24/7 standalone or automated production capabilities
  • Realize sustainable production with our energy-efficient certified technologies and low-waste manufacturing
  • Utilize Laser technologies for precise 100% replication of fine plastic part details

Radar and Lidar housings

Radars and Lidars are increasingly used in new energy vehicles to enable communication with the external environment, supporting autonomous driving. To enhance the accuracy of optics in cameras, radars, and similar sensors, the plastic housing's texture is optimized for light trapping, anti-reflection, and low gloss, improving the performance of the lens assembly.

  • Create highly functional light guidance textures to trap or reflect light, facilitating sensor systems
  • Achieve the lowest gloss surface and optimize the optical properties of the radar
  • Manufacture complex 3D cavities with high precision thanks to thermo-stabilized Laser heads
  • Use high-speed Milling for reduced cycle times and consistent geometries

Seating modules

Seating is a crucial element in cars, ensuring comfort and safety for both drivers and passengers. With modern software-defined vehicles (SDVs), cars now feature innovative functions to attract younger buyers. GF Machining Solutions’ advanced EDM, Laser and Milling technologies create high-precision molds, whether for stamping or fine blanking, meeting the rigorous demands of mold makers and designers alike.

Seat structures

  • Field-proven recliner tooling with high-precision EDM technology
  • Extensive expertise in stamping and fine-blanking molds
  • Cost-effective Milling technology for intricate feature production
  • Manufacture sustainably with certified solutions

Seat belts

  • Produce affordably with Wire-cutting and Die-sinking EDM solutions
  • Replicate fine grain details on plastic parts with our Laser technology
  • Ensure the fastest cycle times with direct milling on hard materials
  • Support sustainable production with energy-efficient technologies

Seat controls

  • Achieve faster ROI with our advanced technologies
  • With Laser, reproduce precise details and sharp geometries
  • Integrate Milling and EDM for 24/7 unattended manufacturing
  • Maximize flexibility with energy-efficient solutions

Other interior trim applications

Our Laser technology unlocks new possibilities for the automotive and truck sectors, providing R&D teams and designers the flexibility to achieve their goals with precision. With advanced digital capabilities, it enables near-perfect replication of functional properties and surface details on final parts, ensuring high accuracy and fidelity to the original design.

1. Central console

Software-defined vehicles combine electronics and mechanics for aesthetics, comfort, and safety. Our proven solutions for micro connectors, sensors, and cameras meet your manufacturing needs.

2. Airbag cover

Safety is essential for drivers and passengers. Sustainable plastics with fine textures enhance HMI and steering modules. Explore our role in ensuring efficient mold manufacturing and sustainable supply chains

3. Steering wheel

Today’s steering wheels feature unique designs and advanced sensors that enhance driver comfort and safety, posing challenges for manufacturing. Our comprehensive technologies ensure your success.

4. Dashboard

Dashboards feature lightweight designs made from advanced recycled plastics, along with complex aluminum and magnesium alloys. In-mold textures with fine grains ensure 100% green, sustainable manufacturing.

5. Radar housing

Smart mobility cars use multiple radars for autonomous driving, with cameras designed for sunlight and harsh weather. Our proven solutions help design these functional features for best efficiency.

6. Intrument panel

Smart mobility vehicles offer unique options that prioritize user comfort and safety. Our solutions support manufacturing of electronics and ICT features with zonal controllers for a secure, connected process.

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