8/20/25 - 9:00 AM

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Geneva, Switzerland

August 20, 2025

UNITED MACHINING and its laser brand CHARMILLES are proud to announce its selection as a finalist for the 2025 CECIMO Machine Tool Innovation (MTI) Awards, recognizing its pioneering work in laser micromachining.

The nomination highlights the breakthrough integration of CHARMILLES’ latest innovation — the LASER S 500 U equipped with the new 3DShaping function. This advancement represents a significant step forward in overcoming long-standing limitations in laser machining, particularly in the field of high-precision micro component manufacturing.

While full details of the technology will be officially unveiled at EMO Hannover 2025, the 3DShaping function is designed to redefine performance standards in terms of precision, repeatability, and process sustainability. It reflects CHARMILLES’ commitment to delivering cutting-edge solutions that support the evolving needs of advanced industries, including semiconductors, medical devices, and microelectronics.

The CECIMO MTI Awards celebrate outstanding contributions to the machine tool industry, with a focus on innovation, sustainability, and impact on European manufacturing competitiveness.

CHARMILLES invites all industry professionals, partners, and media to visit its booth at EMO Hannover 2025 for a first-hand look at this transformative technology.

UNITED MACHINING delivers comprehensive, integrated solutions to manufacturers of precision parts, tools and molds, helping them to move seamlessly from idea to finished product. Our portfolio includes milling, EDM, laser texturing, laser micromachining and additive manufacturing machines. Our advanced spindles, automation, tooling, and digitalization solutions are designed to boost productivity and efficiency through intuitive control, making them easier to use. With global support and a strong local presence, UNITED MACHINING is committed to driving innovation forward through energy-efficient, safe, and clean manufacturing.

The competencies and technologies of UNITED MACHINING are incorporated within the brands AGIE CHARMILLES, CHARMILLES, MIKRON MILL, LIECHTI, STEP TEC, and SYSTEM 3R.

UNITED MACHINING is part of the UNITED MACHINING SOLUTIONS group, together with UNITED GRINDING.

7/16/25 - 8:00 AM

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We are excited to share that GF Machining Solutions is now UNITED MACHINING, effective July 2025.

This new name reflects our evolution as a forward-looking brand, continuing to deliver the high-performance solutions that customers, partners, and industry peers have trusted for decades.

While our visual identity has changed, our commitment, technologies, and team remain the same — dedicated to precision manufacturing and innovation.

We are proud to debut our new identity at EMO trade show in Hannover, taking place from 22 to 26 September 2025. Visitors can discover our full portfolio of advanced technologies under our well-established brands:

• AGIE CHARMILLES – EDM innovation for mold and high-end part production
• CHARMILLES – Pioneering laser texturing and micromachining
• MIKRON MILL – High-speed vertical milling for complex, dynamic applications
• LIECHTI – 5-axis milling excellence for aerospace and energy
• STEP TEC – High-performance motor spindles designed for precision
• SYSTEM 3R – Tooling and automation solutions that streamline production

We warmly invite our customers, partners, and industry innovators to join us at Booth E45, Hall 11, and discover how UNITED MACHINING continues to push the boundaries of precision and performance.

New name. Same mission. Discover the future of manufacturing with UNITED MACHINING at EMO Hannover.

7/4/25 - 7:30 AM

The strategic acquisition, previously announced, is now complete. With the acquisition of the GF Machining Solutions Division of Georg Fischer AG, the UNITED GRINDING Group expands its portfolio to 15 brands. The new group operates under the name UNITED MACHINING SOLUTIONS and, with total sales of over USD 1.5 billion, has become one of the largest machine tool manufacturers in the world. 

With the takeover of the GF Machining Solutions Division of George Fischer AG by the UNITED GRINDING Group, one of the largest machine tool manufacturers in the world has emerged – with total sales of over USD 1.5 billion and around 5,000 employees at over 50 global locations. The company was renamed UNITED MACHINING SOLUTIONS and retains its headquarters in Bern, Switzerland.

Stephan Nell, CEO of the new group and the UNITED GRINDING Group, reveals: “There has been a long-standing desire to merge the two companies. Lead shareholders Rosmarie and Martin Ebner expressed their full confidence in this strategically important step within the world of global machine tool manufacturing, authorizing the necessary capital increase to make this vision into reality. It is rare for two companies to complement each other as well as UNITED GRINDING and GF Machining Solutions. This applies not only to our product portfolios, our international alignment, and our understanding of quality, but also to the culture and mindset of our employees. I am convinced that we can make a big difference together, for the benefit of our customers." The group's board of directors closely monitored and supported the process. Fred Gaegauf, Chairman of the Board of Directors at the UNITED GRINDING Group, noted: “The merger of these two companies has created a Swiss powerhouse in machine tool manufacturing”.

Optimal addition

With a presence in more than 50 locations, a comprehensive product portfolio, and a total of 15 leading brands in their industries, the foundation is laid for future success. “It is the best decision we could make,” confirms Ivan Filisetti, CEO of GF Machining Solutions and a member of the new group's Management Board. “Our products do not overlap; they complement each other. This makes integration much easier. And as a Swiss company, we share the same culture with a strong commitment to innovation and digitalization. We will also keep after our goal of being the preferred partner for our customers, always ready with customized solutions and comprehensive expertise – in other words, able to offer much more than just high-end machines. The group helps us with its strong international alignment, employees on site at our customers' premises, and our breadth of technological expertise.”

In R&D, collaboration is not only beneficial for the company and its customers in the development of innovative solutions. Synergies can also be leveraged with regard to new standards and regulations, which are becoming increasingly important and require machine manufacturers to respond in order to keep their machines fit for the future.

The two companies are particularly connected by their shared Swiss roots and strong international alignment. “With more than 50 locations worldwide, there are few machine tool manufacturers that are as international as we are and as close to their customers,” believes Nell. “Being able to speak the language of our customers and offer fast, competent support is an important decision-making criterion for our customers. Our global employees share the same roots and values,” adds Filisetti.

Thanks to many commonalities and an optimal addition to the portfolio, the prerequisites for successfully merging as UNITED MACHINING SOLUTIONS could hardly be better.

The group will primarily present itself to the outside world through its individual brands. “In the future, we want to further strengthen the identities of our brands, which have been known and anchored in the market for many years,” explains Nell. “The brands have a long tradition, stand for the highest quality and are often pioneers in their field. Our customers trust the brands they have learned to know and appreciate".

UNITED MACHINING SOLUTIONS with two divisions and established management team

The two divisions UNITED GRINDING and UNITED MACHINING fall under the umbrella name of the group, UNITED MACHINING SOLUTIONS. UNITED GRINDING includes the brands MÄGERLE, BLOHM, JUNG, STUDER, SCHAUDT, MIKROSA, WALTER, EWAG, and IRPD. With their expertise in the technologies of surface and profile grinding, cylindrical grinding, tool machining and additive manufacturing, they continue to offer broad application knowledge, an extensive product portfolio, and a distinct range of services for the manufacture of high-precision components.

GF Machining Solutions is one of the world’s leading providers of precision engineering and advanced manufacturing technologies for high-precision components and tooling industry. These competencies and technologies will be incorporated into the new group in the UNITED MACHINING division. The group's portfolio will be expanded to include the brands AGIE CHARMILLES, CHARMILLES, MIKRON MILL, LIECHTI, STEP TEC, and SYSTEM 3R. This includes machines for high-speed milling, EDM (Electrical Discharge Machining), laser texturing, and laser micro-machining. In addition, the division offers state-of-the-art spindles as well as solutions for automation and digitization, backed by global customer and application support.

The management team at UNITED MACHINING SOLUTIONS consists of four people with a long history in the respective companies: Stephan Nell, Ivan Filisetti, Michael Horn, and Heinz Poklekowski. Stephan Nell, CEO of the UNITED GRINDING Group, has spent 22 years within the group. He now takes over as chairman of the Management Board and strategic leadership for Sales and Customer Care. Ivan Filisetti, President of GF Machining Solutions and affiliated with the company for 23 years, is responsible for establishing the long-term vision of the new group’s technology area and remains CEO of UNITED MACHINING. Michael Horn, who is responsible for Operations and IT, brings his many years of experience in machine tool engineering and most recently as a member of the Board of DMG MORI AG to the new group. And Heinz Poklekowski, who has been a group member for 35 years, his most recent role being CFO for the UNITED GRINDING Group, will assume responsibility for Finance and Group Services.

Premiere at EMO Hannover with eight world firsts

The new group UNITED MACHINING SOLUTIONS will make its debut at EMO Hannover, the world’s leading trade show for production technology. For 50 years, the trade show has provided a unique platform every two years to gain a comprehensive overview of the industry’s global offering. The trade show will take place from September 22 to 26 this year. UNITED MACHINING SOLUTIONS will be represented by its 15 brands and showcase no fewer than eight world-first innovations. 

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About UNITED MACHINING SOLUTIONS

With total sales of over USD 1.5 billion, UNITED MACHINING SOLUTIONS is one of the largest machine tool manufacturers in the world. With around 5,000 employees at over 50 global production, service and sales locations, UNITED MACHINING SOLUTIONS is close to its customers and highly efficient.

The group is organized into two divisions: UNITED GRINDING and UNITED MACHINING.

UNITED GRINDING includes the brands MÄGERLE, BLOHM, JUNG, STUDER, SCHAUDT, MIKROSA, WALTER, EWAG and IRPD. Its technologies include surface and profile grinding machines, cylindrical grinding machines, machines for tool machining and machine tools for additive manufacturing.

The UNITED MACHINING division includes the brands AGIE CHARMILLES, CHARMILLES, MIKRON MILL, LIECHTI, STEP TEC and SYSTEM 3R. It includes machines for EDM (Electrical Discharge Machining), high-speed milling and laser technology as well as spindle production and automation solutions.

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Press contact:

Michèle Fahrni
UNITED MACHINING SOLUTIONS
Email: michele.fahrni@ums.swiss
Phone: +41 31 356 0140

1/30/25 - 8:00 AM

GF Machining Solutions and the LASER S 500 U are setting the course for the future of micromachining with an application using silicon carbide wafer (SiC) that stands apart from conventional wafer machining techniques.

Silicon carbide wafer market and trends: 

To support the global shift towards electrification, silicon carbide (SiC) wafers are increasingly used in powering electronics and radio frequency components. Their widespread use arises from their exceptional thermal conductivity, stability, mechanical strength, and wide band gap, enabling electronic components to operate at higher capacities. 

SiC wafers have diverse applications, including converters, inverters, battery chargers, and power supplies, and are utilized across various industries such as automotive, renewable energy, telecommunications, defense, and information and communications technology (ICT). 

A complex manufacturing process: why is profiling required?

The deployment of SiC wafers presents sophisticated machining challenges for manufacturers across the entire chain, from monocrystal growth to IC packaging. Traditionally, manufacturing processes have been better suited to applications involving silicon (Si). However, machining silicon carbide (SiC) for wafer production involves working with a much harder material using techniques that are not fully optimized for this purpose.

Throughout the manufacturing process, SiC wafers, generally 6 to 8 inches in size, are handled multiple times. Their extreme hardness and brittleness significantly increase the risk of chipping or breakage. To mitigate this risk, SiC wafers are given edge profiles (usually R or F-type) according to SEMI standards. These profiles are typically created using diamond wheel grinding, which faces issues such as diamond wheel wear, uneven grinding, and improper angle formation. This current process is time-consuming and results in high manufacturing costs. 

A new era begins: a new process by GF Machining Solutions

GF Machining Solutions’ latest innovation, the LASER S 500 U, revolutionizes SiC wafer manufacturing. This advanced laser ablation machine combines high dynamics with precise thermoregulation, delivering unparalleled edge profile quality, accuracy, and consistency.

The LASER S 500 U offers several significant advantages that transform the manufacturing process. By using non-contact technology, it eliminates tool wear, ensures process reliability, and maintains consistent quality over long production runs without the risk of breakage. In terms of efficiency, the LASER S 500 U significantly reduces processing times, from hour to just a few minutes. It also substantially lowers the cost per part by eliminating the need for expensive grinding tools.

Additionally, the combination of the machine and GF Machining Solutions’ proprietary CAM software, LaserSUITE360, enables the creation of any edge profile, notch shape, or wafer size. These benefits are achieved through an innovative process that integrates a completely integrated solution from CAD/CAM to machining execution, performed at extremely high speeds due to high dynamic movements, innovative machining strategies, and stable accuracy.

Opening more possibilities

The solution enhances wafer processing with advanced features, such as embedded camera technology that precisely identifies critical areas and reads identification numbers. This allows scraped 8-inch wafers to be resized into new 6-inch wafers, completed with their specific identification numbers, all processed with the same solution. 

To get more information about the latest GF Machining Solutions achievement, please contact our Head of Strategic market Development Laser, Adrien Rodrigues: adrien.rodrigues@georgfischer.com.

Contacts:

GF Machining Solutions at a glance

GF Machining Solutions is one of the world’s leading providers of advanced manufacturing systems for the production of high accuracy components and tools. Thousands of customers rely on our cutting-edge technologies including Electrical Discharge Machining (EDM), high-speed Milling, five-axis Laser Micromachining, and Additive Manufacturing. Our product portfolio also includes Spindles, Automation, high-precision Tooling, Digital Solutions and unrivaled Customer Services. In line with our targets and vision, the focus of GF Machining Solutions is to provide global customers with innovative, energy-efficient, sustainable, end-to-end production technologies for the most demanding applications. More information can be found at www.gfms.com.

9/23/24 - 9:00 AM

‘The overall mood and the large number of visitors are encouraging despite the current challenging times,’ says Carlo Buck, Managing Director of GF Machining Solutions GmbH, describing his visit to the trade fair. GF Machining Solutions is indeed implementing both customer feedback and suggestions from the industry into numerous innovations.  

“The large number of visitors and the resulting promising new projects are clear signs of a successful trade fair,” says Carlo Buck, looking back on the event. A particular highlight was the European premiere of the LASER S 500 U. “As expected, the brand-new machine was a magnet for the public,” he adds. The high-precision and innovative future-enabling technology sets new standards for Micromachining and 3D Surface Processing, and clearly outperforms current machines on the market.

The pioneers of EDM show their skills 
GF Machining Solutions presented the CUT E and CUT X Wire-cutting EDM machines, which, together with the CUT F and CUT P, form a product line with a common generator and HMI (human-machine interface). Both the simplicity and low investment requirements of the CUT E 600 product line and the high-end product met with great interest from the trade visitors. They represent 70 years of history in EDM and with the CUT X 350/500 we potentially have one of the best Wire-cutting EDM machine ever built. No compromises on precision and surface quality. It enables the impossible at unbeatable speed. 

First HSC Milling machine with SINUMERIK ONE  
The MILL X 400 U has been equipped with a Siemens control system - a unique feature for HSC milling machines. This further development demonstrates the constant effort to combine state-of-the-art technology with maximum user-friendliness. Automation also enables manufacturers to produce more efficiently. AMR (autonomous mobile robots) work hand in hand with humans and ensure that production is not only faster, but also more flexible.

Carlo Buck was impressed by the positive atmosphere and praised the valuable discussions with customers: “AMB has the perfect size and gives visitors and exhibitors time for a high-quality initial consultation. This not only increases the benefits of a visit to the trade fair, but also lays the foundation for lasting good contacts.”

For information on the trade fair, please contact:
Joachim Seele
Head of Marketing
Mobile: +49 7181 926 250
E-Mail: joachim.seele@georgfischer.com

GF Machining Solutions GmbH
Steinbeisstraße 22-24
73614 Schorndorf
Germany

For more information:
Michelle Steinemann
Head of Communication
Telephone: +41 76 495 06 55
E-Mail: michelle.steinemann@georgfischer.com

GF Machining Solutions
Roger-Federer-Allee 7
2504 Biel/Bienne
Switzerland
www.gfms.com 

Contacts:

GF Machining Solutions at a glance

GF Machining Solutions is one of the world’s leading providers of advanced manufacturing systems for the production of high accuracy components and tools. Thousands of customers rely on our cutting-edge technologies including Electrical Discharge Machining (EDM), high-speed Milling, five-axis Laser Micromachining, and Additive Manufacturing. Our product portfolio also includes Spindles, Automation, high-precision Tooling, Digital Solutions and unrivaled Customer Services. In line with our targets and vision, the focus of GF Machining Solutions is to provide global customers with innovative, energy-efficient, sustainable, end-to-end production technologies for the most demanding applications. More information can be found at www.gfms.com.

7/16/24 - 8:30 AM

As a unique solution, GF Machining Solutions launches the CUT S 400 Dedicated, a machine specifically designed to meet the high demands of the energy and aerospace segments. This innovative solution marks a significant milestone in the pursuit of unparalleled precision and efficiency in turbine manufacturing. 

This cutting-edge wire EDM (Electrical Discharge Machining) technology, developed in close collaboration with customers and partners, was pioneered over a decade ago specifically for producing fir-tree disks. The CUT S 400 Dedicated is the result of our longstanding experience and leadership in this application, integrating all the know-how and detailed optimisation provided by our customers. This machine is tailored for a wide range of shapes and sizes of turbine disks, making it the perfect answer to the industry’s rigorous requirements in the energy and aerospace segments. Unlike our other machines where precision is paramount, the main focus here is on enhancing productivity through ease of maintenance and reliability improvements, ensuring that it serves as an efficient production machine with key advantages. 

The machine integrates advanced technologies such as tilting and rotating axes for precise and stable machining operations, suitable for both light and heavy workpieces. The integration of the Intelligent Speed Power Generator (ISPG), 3D-printed heads for more effective flushing and Spark Track technology make this machine a revolutionary Wire-cutting EDM machine.  

Improved traceability 

The eTracking software enables comprehensive monitoring of machine status, job progress and processing traceability in real time. This functionality enables prompt responses to any deviations, ensuring consistent quality and performance. Additionally, the Spark Track function optimises spark energy in real-time to prevent wire breaks and maximise cutting speed. The machine’s design makes it easy to access for cleaning and maintenance, reducing downtime and operating costs. 

Automation capability for increased productivity 

The CUT S 400 Dedicated is fully designed for lights-out production. It has a wire coil capacity of up to 45 kg, six highly-efficient filters and seamless integration into automation solutions. The SMART wire spools with RFID (radio frequency identification) technology improve traceability and efficiency in the production process. All these automation options, combined with a 28% reduction in daily energy consumption, make the CUT S 400 Dedicated a future-proof machine that does not compromise on performance, precision and energy efficiency. 

Focus on customer needs 

«The CUT S 400 Dedicated is further proof of our strong customer focus in the energy and aerospace sectors,» emphasizes Umang Maradia, Head of Technical Unit EDM. «We are confident that the solutions integrated with this machine based on learnings from more than a decade of experience in fir-tree disk production will enable our customers to achieve new levels of productivity, reliable performance and precision.» 

The CUT S 400 Dedicated will continue to push the boundaries of efficiency and precision. Visit our website and learn all about this innovation.

Links:

• EDM machine | Wire-cutting | AGIE CHARMILLES CUT S 400 Dedicated
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Contacts:

GF Machining Solutions at a glance

GF Machining Solutions is one of the world’s leading providers of advanced manufacturing systems for the production of high accuracy components and tools. Thousands of customers rely on our cutting-edge technologies including Electrical Discharge Machining (EDM), high-speed Milling, five-axis Laser Micromachining, and Additive Manufacturing. Our product portfolio also includes Spindles, Automation, high-precision Tooling, Digital Solutions and unrivaled Customer Services. In line with our targets and vision, the focus of GF Machining Solutions is to provide global customers with innovative, energy-efficient, sustainable, end-to-end production technologies for the most demanding applications. More information can be found at www.gfms.com.

6/19/24 - 8:00 AM

From 11 to 14 June 2024, visitors to the EPHJ in Geneva experienced the LASER S 500 (U). This advanced machine from GF Machining Solutions redefines micromachining and 3D surface processing with its unparalleled accuracy, speed, and flexibility, capturing significant interest among industry experts.

Philippe Langel, Head of Laser Technical Unit and Anne-Sophie Massart, Laser Sales Specialist, unveiled the LASER S 500 (U) to a large group of visitors. In a live demonstration, the distinctive features and impressive machine performance were presented to the audience. In his speech, Philippe Langel explained why Laser technology is the logical next step in the development of micro-production: « In our world, there is a clear demand for miniaturization, aesthetic surfaces, and processing of extremely hard materials. Inspired by our customers and integrating the most advanced technologies, the LASER S 500 (U) is our ultimate solution for micromachining and 3D surface processing. I am convinced that this machine will redefine the way to micro-shape parts, tools, molds and dies in a near future.”

Conceived to drive users’ application success

Across a wide range of industry segments, from electronic components to ICT (information and communications technology) as well as medical technology and watchmaking, the LASER S 500 (U) offers precision parts manufacturers a chance to break free from conventional machining techniques and experience the many benefits of the Laser technology, including its performance and energy efficiency. Anne-Sophie Massart, Laser Sales Specialist, talks proudly about the machine: " This machine brings Laser Micromachining to the next level with impressive dynamic and precision “, and adds with confidence “I would like to see anyone else achieve that. This machine is the proof that GF Machining Solutions is a world leader.”

For electronic components and ICT, this solution masters everything on hard and brittle material such as silicon carbide (SiC), silicon nitride, alumina, and tungsten carbide. Mold and die applications such as die-bonding tools for IC packaging, as well as part production applications like micro-electronic tooling, wedge bonding, or SiC wafer chucks, can benefit from the machine’s micro-engraving, micro-shaping, surface texturing and structuring operations.

The LASER S 500 (U) can serve parts production for medical industry applications, such as texturing of orthopedic implants as well as medical instruments with a high added value. It also enhances precision parts production in watchmaking, giving users a fast, accurate process for decoration, marking, coloration and micro-engraving.

With its remarkable speed and accuracy across an array of materials and applications, GF Machining Solutions and the LASER S 500 (U) are setting the course for the future of micromachining and 3D surface processing operations.

Highly configurable

The LASER S 500 (U) is available in various configurations: with three or five axes and with different laser sources in nanosecond or femtosecond laser. Conceived to meet customers’ specific needs, this solution also boasts a new and improved human-machine interface (HMI), ensuring a user-friendly machining experience and providing advanced machine control to successfully tackle the most complex applications.

Thermoregulation boosts accuracy, repeatability

Additionally, the LASER S 500 (U) is fully thermoregulated: Key machine components are water-cooled to guarantee the accuracy and repeatability of the machining cycle. As a result, users maintain consistent quality across long machining cycles, resulting in high precision and quality across the complete machining time. 

High dynamics drive speed, productivity

Moreover, this solution’s high dynamics drive its speed and productivity: Powerful components and a high-speed 3D scanner in combination with linear and torque motors mean manufacturers can machine with full speed, regardless of workpiece complexity. Micromachining and 3D surface processing become easy with the LASER S 500 (U).

Unrivaled accuracy regardless of material

Like all solutions in the LASER S series, the new LASER S 500 (U) offers unrivaled accuracy, allowing manufacturers to achieve shape accuracy down to ±5 μm and surface finishes as fine as Ra 0.1 μm on the softest materials like gold to the hardest such as SiC. It can be said that these features are genuinely unparalleled. Philippe Langel underlines: "The Laser S 500 (U) condenses 15 years of innovations for our customers. The level of performance of this machine and its flexibility are unique on the market. I am extremely grateful to everyone who participated in this project for having made this dream possible.”

More information:
Michelle Steinemann
Head of Communication
Mobile: +41 76 495 06 55
michelle.steinemann@georgfischer.com

Contacts:

GF Machining Solutions at a glance

GF Machining Solutions is one of the world’s leading providers of advanced manufacturing systems for the production of high accuracy components and tools. Thousands of customers rely on our cutting-edge technologies including Electrical Discharge Machining (EDM), high-speed Milling, five-axis Laser Micromachining, and Additive Manufacturing. Our product portfolio also includes Spindles, Automation, high-precision Tooling, Digital Solutions and unrivaled Customer Services. In line with our targets and vision, the focus of GF Machining Solutions is to provide global customers with innovative, energy-efficient, sustainable, end-to-end production technologies for the most demanding applications. More information can be found at www.gfms.com.

5/30/24 - 10:00 AM

Inspired by 70 years of innovation in the machine tool industry, and its 15-year legacy of laser technology mastery, GF Machining Solutions latest innovation positions manufacturers to take their speed and accuracy to a new level – and they can experience it for themselves at EPHJ. The high-precision-focused hub for technological innovation takes place in June 11-14, 2024, at the Palexpo in Geneva, Switzerland. 

Booth A74 at EPHJ is the place to discover firsthand the GF division’s new, state-of-the-art laser solution, which consolidates a wealth of knowledge and innovation to drive manufacturing accuracy and speed. Come over, experience the unveiling and witness the live demonstration on June 11, 2024 at 11:30 a.m. at our booth!

On the world stage at EPHJ, the new laser solution is certain to trigger interest from manufacturers across a wide range of segments, from electronic components (ECs) and information and communications technology (ICT) to medical technology and watchmaking. The machine offers in these fields a chance to break free from conventional machining techniques and experience the many benefits of laser technology.

With its remarkable ability to ablate a wide range of materials ranging from the softest to the hardest, GF Machining Solutions’ world premiere laser products are setting the course for the future of micromachining and 3D surface texturing operations. 

Manufacturers will not want to miss their chance to be among the first to see GF Machining Solutions’ latest laser technology innovation in action, only at EPHJ 2024 (booth A74).

Contacts:

GF Machining Solutions at a glance

GF Machining Solutions is one of the world’s leading providers of advanced manufacturing systems for the production of high accuracy components and tools. Thousands of customers rely on our cutting-edge technologies including Electrical Discharge Machining (EDM), high-speed Milling, five-axis Laser Micromachining, and Additive Manufacturing. Our product portfolio also includes Spindles, Automation, high-precision Tooling, Digital Solutions and unrivaled Customer Services. In line with our targets and vision, the focus of GF Machining Solutions is to provide global customers with innovative, energy-efficient, sustainable, end-to-end production technologies for the most demanding applications. More information can be found at www.gfms.com.

5/3/24 - 8:00 AM

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Electrical Discharge Machining (EDM) was invented 70 years ago - the revolutionary manufacturing process that changed the industry worldwide. AGIE and Charmilles were the pioneers of this technology at the time and are still world market leaders today under the umbrella of GF Machining Solutions, constantly pushing the boundaries of what is possible. 

Since its accidental discovery during the mid 20th century, EDM has evolved from an innovative solution to a cornerstone of modern manufacturing, offering unparalleled precision in the production of molds, dies and complex geometric parts.  

Over the decades, the constructive interaction between EDM and electronics has led to significant advancements. Notable milestones include the integration of the planar transistor, integrated circuits and the microprocessor, which have all played a crucial role in enhancing EDM's capabilities. 

GF Machining Solutions embodies the heritage and expertise of AGIE and Charmilles, Swiss pioneers in industrialized EDM machines. Since introducing the first industrial die-sinking machine in 1954 and the first wire-cutting EDM machines three years later, GF Machining Solutions has continued to innovate, pushing the boundaries of what is possible with EDM. 

Today, EDM is an integral part of manufacturing processes across various industries, such as aerospace, automotive, medical, and electronics, where precision and intricate shapes are essential. GF Machining Solutions has been at the forefront of this technology, improving energy and resource efficiency, and introducing digital solutions to enhance productivity and precision. 

On EDM's 70th anniversary, the pioneers not only look back on a rich history but can also promise their customers continuous development in the future. With a strong technical expertise and a solid patent history, GF Machining Solutions is the preferred partner for any wire EDM machining project. 

One of the challenges in die-sinking EDM is the skill needed to realize a perfect part from drawing. Skilled operators are required to maximize the machine’s precision and surface finish. Recently, the company released the first EDM CAM software to support operators in their daily work, delivering ‘first part right’ machining and advancing the digitalization of the process chain. FORM eCAM uses CAD geometry to perfectly describe the machining process and  can extract the exact volume to be eroded by the die-sinking EDM machine. With this increased knowledge, the software can create a perfectly suited set of technological parameters, preventing potential human errors and increasing efficiency on the shop floor. 

Another major innovation is mastering current consumption. The heart of the die-sinking and wire-cutting machines, the IPG (Integrated Power Generator) is developed and assembled in Switzerland. It is a state-of-the-art fully digital and resonant switching generator that enables exceptional performance with minimal power consumption. 

Under the motto "Becoming better every day - since 1802", GF Machining Solutions is committed to continuous improvement and innovation enabling customers to manufacture products that improve our daily lives.

Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

4/24/24 - 10:00 AM

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«The new Center of Competence is of strategic importance as Singapore serves as a technological benchmark for some of the developing S.E.A. countries», says Scott Fosdick, Vice President and Head of Global Sales at GF Machining Solutions, at the ceremony. The new facility in South East Asia spans 6,200 sqft and shows a series of GF Machining Solutions capacities. 

The ceremony was attended by 120 customers and partners along with the GF Machining Solutions management team of South East Asia. Together they could benefit from an immersive experience presenting the newly inaugurated facility and the cutting-edge technologies showcased.

The new competence of center (CoC) displays an impressive array of equipment, including laser, milling and EDM machines such as the LASER S 1000 U, LASER P 400, MILL E 700 U, MILL P 500, CUT F 350, FORM P 350 and FORM P 450, as well as System 3R tools, Service + Success displays, a state-of-the-art quality control testing room and various market segment cut parts. It also boasts a spacious seminar room with a capacity of 80 people to host exciting customer and internal events. The CoC offers the opportunity to carry out live testing, seminars, and trainings. 

«The solutions we develop are designed to give you, our customers, a real competitive advantage in the market», explained Scott Fosdick in his speech. «Our mindset means that we work closely with you, we try to understand your pains that you are experiencing each and every day in your workplaces, and we try to overcome the challenges and support you in every stage.»

The event concluded with a comprehensive tour of the facility, giving attendees a firsthand look at the innovative solutions and advanced technologies on display. This opening marks a significant milestone for GF Machining Solutions as it expands its presence in Asia-Pacific, solidifying its commitment to supporting regional and global customers.

Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

8/21/23 - 10:30 AM

The market for knee implants is large and growing rapidly. In a webinar on 14 September 2023, GF Machining Solutions, Seco and OPEN MIND will show how to machine a knee implant much faster than with the conventional process. This will help medical device manufacturers accelerate their production.

With a large and quickly growing global market for knee implants, showing a volume increase of 8%, there is a considerable cost pressure on medical device manufacturers. The complex forms of a knee implant require exceptionally smooth surfaces, making it one of the most difficult implants to manufacture.

Especially the femoral component in a knee implant, often a chrome-cobalt casting, is extremely challenging to manufacture. The curved, condyle surfaces must meet very strict tolerances and have a smooth, polished surface. The traditional process to manufacture it is to use five-axis milling, which can take up to 75 minutes, followed by five-axis grinding, which can take up to 20 minutes, and then polishing. During this three-step process, the part typically needs to be changed from one machine to the other, which adds additional time to it.

Taking a different milling strategy and using the Mikron MILL S 600 U, along with optimized cutting tools from Seco and specialized CAM strategies developed in hyperMILL by OPEN MIND, GF Machining Solutions was able to not only reduce machining time by over 30%, but also to improve the surface roughness such that the grinding process can be eliminated completely. Implants can go from milling directly to polishing, saving considerable time and cost.

From the machine side, the MILL S 600 U allows for a dynamic, precise machining, thanks to its Automated Machine Calibration (AMC) and the stable machine body temperature achieved with the Ambient Robust technology. The linear motors for the X-, Y- and Z-axes and the torque motors for the rotary axes (B, C) are actively thermo-stabilized to keep accuracy stable during long machining cycles and ensure a speed up to 100m per minute. The software and the cutting tools are the other factors that shorten the process significantly, with the barrel cutter achieving a superior surface.

The webinar on 14 September explores the keys to success in the new process and looks more closely at the savings generated. It will take place from 9-10 p.m. CEST (UTC-4, 3-4 p.m. EDT), for the US, from 3-4 p.m. CEST (UTC+2) for Europe and from 9-10 a.m. CEST (UTC+8, 3-4 p.m. ASEAN Common Time) in APAC.

To find out more about accelerating the production of knee implants register for this webinar under one of the following links: Registration for the US (gotowebinar.com), Registration for Europe (gotowebinar.com) or Registration for APAC (gotowebinar.com).

More information:

Johanna Lüder
Internal Communications and Media Relations Manager
Phone: +41 32 366 10 52
Mobile: +41 79 824 81 65
johanna.lueder@georgfischer.com

GF Machining Solutions SA
Roger-Federer-Allee 7
2504 Biel/Bienne
Switzerland
www.gfms.com

Downloads:

• Webinar shows faster production of a knee implant (PDF/ 120 KB)
  https://www.gfms.com/content/dam/gfms/pdf/archive/media-release/en/2023/gfms-media-release-2023-august-knee-implant-en.pdf
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GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

8/7/23 - 10:03 AM

Werkzeugtechnik Niederstetten GmbH & Co. KG (WTN), a full-service supplier working in the field of forming technology and precision parts, relies on GF Machining Solutions' technology in the field of EDM, measuring and automation.

WTN, a toolmaking company for cold forming, was founded in Niederstetten (Germany) in 1996. As a company of the internationally active Würth Group, Werkzeugtechnik Niederstetten GmbH & Co. KG is a partner for industrial companies, in Germany and abroad, from a wide range of industries.

As a full-service supplier, WTN offers its customers everything from consulting to simulation and design to production-ready tools (e.g. dies, punches, basic tools), all from a single source. In addition, its precision parts are manufactured through single and small series production according to 3D data sets and individual customer requirements, primarily for the packaging and mechanical engineering industries, as well as for tool and mold making.

In addition to the already known production processes like CNC turning and grinding and 5-axis simultaneous and HSC milling, as well as die-sinking and wire-cutting EDM, WTN relies on new technologies such as 3D metal printing or PECM technology. The components manufactured by WTN are often very complex and must have precise surfaces to meet the highest standards.

To meet its manufacturing requirements, WTN owns various GF Machining Solutions wire-cutting EDM machines, as well as a die-sinking cell with two GF Machining Solutions die-sinking EDM machines (AgieCharmilles FORM X 400), a Zeiss Contura measuring machine and a FANUC robot. Their reasons for purchasing the two FORM X machines were accuracy and precision, with the measuring machine automating the calibration of electrodes and components. 

The AgieCharmilles FORM X series guarantees very high precision as its sophisticated and unique thermal control system compensates for temperature fluctuations by using a temperature-stable dielectric to cool the X, Y and Z glass scales and the ball screw of the Z-axis. During assembly, the housing of the die-sinking EDM machine is thermally isolated from the high-speed Z-axis, which is cooled with dielectric fluid. In addition, the structure of the FORM X series has been specially designed with a frame made of polymer material that ensures constant accuracy in positioning; the robustness of the machine absorbs all mechanical forces so that an exact gap is maintained between the part and the electrode. This makes the FORM X suitable for machining complex applications. 

Eduard Weber, Head of Production, who has been at WTN for many years, says the new machines from GF Machining Solutions have brought improvements in both accuracy of positioning and processes, as electrodes can now also be calibrated at night. The company uses many different electrodes made of copper, which first have to be manufactured, calibrated, and to a considerable extent tested for their quality – all facilitated by automation. The workpiece material mix is approx. 95% carbide and 5% hardened steel. 

Another reason why WTN opted for GF machines, apart from the precision, is the service that GF Machining Solutions offers. "This is incredibly important because the cell is very complex," says Weber. "Service is the be-all and end-all for us. The best machines and the best operators are of no use to us if we encounter a problem and we can't get someone on the line within an hour." One part of their excellent service is quick and easy accessibility and assistance in case of problems, be it via remote maintenance or through prompt problem handling on site. For a company like WTN, which faces tough international competition and possesses the most demanding customers, the solutions from GF Machining Solutions are therefore an excellent choice. "GF Machining Solutions helps us meet the demands placed on us," Weber explains. 

Downloads:

• Precision parts in the mechanical engineering sector (PDF/ 186 KB)
  https://www.gfms.com/content/dam/gfms/pdf/archive/media-release/en/2023/gfms-media-release_2023_wtn_en.pdf


• Pictures media release (ZIP/ 2 MB)
  https://www.gfms.com/content/dam/gfms/images/media-release/2023/august/wtn/pictures-media-release.zip
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Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

7/21/23 - 5:21 PM

To save time managing EDM wire spools and to optimize production, GF Machining Solutions has launched the application Operate + Success.

SMART wire spools are equipped with radio frequency identification (RID) chips to store wire characteristics and traceability-related data like production location, date and lot reference. By monitoring the remaining wire length, interruptions can be avoided and because SMART wire examines the wire technology selected on the machine, it ensures that the correct wire is used.

After introducing SMART wire, Service + Success has taken the next step towards the ease of customers working with wire-cutting EDM by introducing an application to make it possible to access all relevant data for efficient machining from a mobile device and to report issues in an easier way. It is the first time such an application is available and it can be downloaded from the app stores Google Play, Apple Store and Huawei App Gallery.

Relying on the traceability-related data, the new application Operate + Success will allow customers to monitor the SMART wire spool even easier, enable them to share issues with GF Machining Solutions faster, and give customers working in different industries access to the data they need to comply with their industry's standards.

By scanning the SMART wire NFC tag, the application can provide all product characteristics and the remaining wire length. Customers get access to all data related to the last 50 spools scanned. This information, available at the touch of a finger, will help them to select the correct erosion technology and to identify expired spool.

Operation + Success enables customers to share technical issues in a more efficient manner, avoiding losing time and ultimately making a leap in improving their production processes. The cause of the claim they want to make can be selected from a list within the application, which accelerates the solution finding.

Furthermore, with Operate +Success, it becomes easier for customers working in the Medical or Aeronautics industries to respect their industries' standards as they can save the characteristics of each spool used in the production of their parts automatically, instead of saving them manually and risking human errors.

Overall, the launch of the application makes it possible to optimize the wire-cutting EDM production process, and allows for full traceability and quicker problem solving. The results are a significant time gain and an increase in productivity for operators working with wire-cutting EDM.

Downloads:

• New SMART wire monitoring app launched (PDF/ 48 KB)
  https://www.gfms.com/content/dam/gfms/pdf/archive/media-release/en/2023/gfms-media-release-2023-june-operate+success-en.pdf


• Picture media release (TIF/ 22 MB)
  https://www.gfms.com/content/dam/gfms/images/media-release/2023/july/operate-success/operate+success.tif
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Links:

• Operate + Success app download
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Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

7/18/23 - 3:35 PM

With the perfect balance of precision and productivity in mind, GF Machining Solutions launches the first model of its new CUT F series of wire-cutting electrical discharge (EDM) machines.

Stemming from over 100 years of EDM experience, the company’s new AgieCharmilles CUT F 350/600 is designed for ease of use and flexibility thanks to many of the company’s most innovative technologies. These include the Uniqua control, ISPS and iWire functions and RFID Smart Wire system along with design enhancements for thermal stabilization and fine laser correction for better precision.

The CUT F 350/600’s intuitive Uniqua human/machine interface (HMI) delivers optimal functionality and ergonomics with a 19" vertical touchscreen, full keyboard and mouse. For the utmost compatibility, Uniqua supports legacy file types from various EDM manufacturers, and with offline and at-the-machine programming, ISO-based functionality and object-oriented programming, Uniqua provides a powerful graphic tool with integrated CAM that also ensures compatibility with major CAD/CAM programs.

The iWire function, a true innovation for the industry, of the CUT F 600 automatically identifies and adapts wire speed to changing erosion height conditions during the wire-cutting EDM process. This capability eliminates wire breakage while reducing overall wire consumption per job, in some instances by as much as 29%. The iWire function works in tandem with the company’s Intelligent Spark Protection System (ISPS).

SparkTrack can recognize exactly where the sparks of wire-cutting EDM are happening during the process. Additionally, it can measure and identify the position of each spark along the length of an EDM’s wire. Knowing the exact location of the spark allows the system to optimize the cutting height, which automatically adapts the wire feed speed accordingly. Such capability reduces the chances of wire breakage during unattended operations when machining parts with steps and other features that vary the erosion height – the length of the actual surface areas where the wire is eroding/cutting. Also available with the CUT F series machines is the SMART wire technology. This system reads wire characteristics through RFID chip on the spool as well as other traceability-related data.

For increased machine pitch accuracy, precision, reliability and overall process stability, the CUT F machines feature several enhanced design elements, one of which is thermal stabilization of axis optical encoders. The other design change is the incorporation of higher-grade ball screws that improve both positioning accuracy and lifetime. 

Downloads:

• GF Machining Solutions launches new CUT F series (PDF/ 164 KB)
  https://www.gfms.com/content/dam/gfms/pdf/archive/media-release/en/2023/gfms-media-release-2022-cutf-en.pdf


• 
  https://www.gfms.com
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Links:

• EDM machine | Wire-cutting | AGIE CHARMILLES CUT F Series
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Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.

6/27/23 - 2:42 PM

GF Machining Solutions has launched a new version of a computer-aided manufacturing (CAM) software, LaserCAM, part of the LaserSUITE360 software package.   

At the EPHJ tradeshow in Geneva (Switzerland), GF Machining Solutions has introduced the new advanced software LaserCAM. LaserCAM, included in the LaserSUITE360 1.13.0 software package, offers operators a completely new user interface for creating and editing laser engraving and decoration designs with ease. It provides improved calculation speeds, which reduces the time required for programming and setup and enables manufacturers to respond to changing production needs quickly and get their products to market faster. It is specifically designed for laser engraving, micromachining and decoration operations, building on over a decade of experience in the field and promising to drastically improve the way manufacturers operate their laser machines. This will allow manufacturers in watchmaking who have been hesitant to do so to adopt laser machining for their applications.

In addition to its existing engraving tools, LaserCAM includes unique features such as 3D finishing, blasting and watchmaking decoration functions, allowing manufacturers to create intricate and precise designs. The software has been developed with a novel modular architecture, which is a significant leap forward in its user-friendliness. Thanks to it, GF Machining Solutions will be able to expand the features in the coming versions, aiming to consolidate its leading position in micro cavity, semiconductor and hard material machining as well as watchmaking applications. LaserCAM is compatible with the entire range of GF Machining Solutions' Laser ablation machines to meet the specific needs of every manufacturer. 

Downloads:

• New CAM software will drastically improve the way manufacturers operate their Laser machines (PDF/ 78 KB)
  https://www.gfms.com/content/dam/gfms/pdf/archive/media-release/en/2023/GF MS Media Release_Lasercam_2023_June_EN.pdf


• Pictures media release (ZIP/ 5 MB)
  https://www.gfms.com/content/dam/gfms/images/media-release/2023/june/lasercam/pictures-media-release-lasercam.zip
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Contacts:

GF Machining Solutions

GF Machining Solutions is one of the world's leading providers of complete solutions for precision components and tools manufacturers and the mold-making industry. The portfolio includes milling, EDM, laser texturing, laser micromachining, and additive manufacturing machines. Additionally, the division offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. With its solutions, the division advances energy-efficient and clean manufacturing. GF Machining Solutions is a globally acting Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 locations worldwide. Its 3,398 employees generated sales of CHF 948 million in 2022. More information can be found at www.gfms.com.