Metal 3D printing emerged as a technology best suited for producing small, intricate metal parts. As part sizes go up, achieving consistent, high quality parts becomes a challenge that requires deep expertise and clever engineering solutions.
TCO and final per-part costs are key factors. The modularity of the DMP Factory 500 solution allows manufacturers to define a factory setup that is tailored to their application and capacity requirements and maximizes the use of each module.
An efficient factory is streamlined from end to end. With extensive experience in the production environment, our engineers have packaged their production workflow expertise into functional modules that enable maximum uptime and efficiency.
Setting up an AM factory relies on scalable solutions to adjust to increased demand. DMP Factory 500 is designed to start and grow a factory setup, with the flexibility to configure the function-specific modules to your specific requirements.
- DMP Factory 500 Full Modules
- DMP Factory 500 Printer Front Closed
- DMP Factory 500 Printer Side Closed
- DMP Factory 500 Printer Front Open
- DMP Factory 500 Depowdering Module Side
- DMP Factory 500 Depowdering Module Open
- DMP Factory 500 Powder Recycling Module Open
- DMP Factory 500 Parking Module Side
- 3DXpert® software
Tools for in-line scanner calibration checks allow users to control laser precision throughout the build process of large parts.
Our metal printing specialists developed strategies to minimize splits by enabling specific print heads to be assigned to specific zones. One laser can also reach the entire platform and ensure the best quality for large part contours. (*height inclusive of build plate).
The consistently low O2 environment guarantees consistent powder quality for high quality parts. The closed powder concept maintains material integrity and allows for printing of even very reactive alloys.
With its five function-specific modules, the DMP Factory 500 is ready to be tailored to customers’ specific production requirements and manufacturing plant layouts. The modules allow for incrementally levelling-up automation to a complete factory system, depending on customer requirements.
|Printer Module uncrated||3010 x 2350 x 3160 mm|
|Printer Module weight||8232 kg (excluding RPM)|
|Depowdering Module uncrated||3000 x 2530 x 3300 mm|
|Powder Recycling Module uncrated||1935 x 2262 x 2521 mm|
|Removable Print Module||1120 x 850 x 1400 mm|
|Parking Module||1450 x 1780 x 1850 mm|
|Laser type||3 x 500 W / Fiber laser|
|Laser wavelength||1070 nm|
|Layer thickness, range, preset||Adjustable, min. 2 μm, max.200 μm, typ. 60 μm|
|Build envelope||500 x 500 x 500 mm (height inclusive of build plate)|
|Material deposition||Soft blade recoater|
|Repeatability (related to actual printed jobs)||Δx (3σ) = 75um, Δy (3σ) = 75um, Δz (3σ) = 75um|
|Minimum feature size||300 μm|
|Accuracy||± 0.1-0.2% with ± 100 μm minimum|
|LaserForm Ni718, LaserForm Ti Gr23, LaserForm AlSi10Mg (other materials available upon request)|