Mikron HSM 500

The high-speed milling solution that set the standard for performance and precision

The industry’s leading series of high-speed milling solutions, the Mikron HSM 500 3-axis vertical CNC milling machines let any manufacturer meet the challenge of delivering speed and quality at the highest level. Integrated automation and measuring systems, smart machine modules, world-class controls and unrivaled machine stability allow for reliable processes, the fastest cycle times and the best surface finishes. Ideal for small precision components in the watchmaking, electronics, machining, and information and communications technology industries, the Mikron HSM 500 handles complex tool paths and high feed rates for the surface finishes and part quality required for part and mold production.

Pioneers in high-speed performance

The industry’s leading high-speed 3-axis vertical CNC mills offer ten times the speed of conventional machining centers.

Highest productivity per square meter

A compact machine footprint with integrated automation options makes single HSM 500 machines into complete manufacturing cells.

Perfect parts the first time

Advanced milling capabilities minimize or eliminate post-processing and guarantee the surface finishes required for complex mold and part production.

Smarter machining

Intelligent Thermal Control (ITC), Operator Support System (OSS), Advanced Process System (APS) and other smart machine modules increase reliability and reduce production costs.

MIKRON HSM 500

Milling machine - 3 axis Mikron HSM 500
Milling machine - 3 axis Mikron HSM 500
Milling machine - 3 axis Mikron HSM 500
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Perfectly flawless surfaces

No polishing is necessary with the Mikron HSM 500 and the Mikron HSM 500 Graphite finishing capabilities. Ra 0.4 µm surface fishes and ±5 µm accuracy ensures the quality required for demanding glass mold and electrode applications – and allow for the shortest end-to-end production process possible.

Unparalleled quality with Step-Tec Spindles

The highest precision and unbeatable surface quality is easily achieved with a 42,000 rpm Step-Tec Spindle. The short run-up and break-in times cut down on total production time, while the oil-air lubrication and other advanced feature help to maximize the spindle’s lifetime.

Get parts done right the first time

GF Machining Solutions’ industry-leading high-speed machining technology, the ±1 µm repeatability of System 3R reference systems and a flexible, robust machine design with powerful dust extraction capabilities makes reliable, around-the-clock production a reality.

Machine graphite faster than ever before

As the fastest graphite-specific machines on the market, the Mikron HSM 500 Graphite delivers highly dynamic performance that enables 25% faster cycle speeds compared to competitors’ machines – and integrated automation pushes the productivity improvements even further.

Electrodes - Mikron Graphite Series - GF Machining Solutions

Electrodes

Precise graphite electrodes boost die-sinking EDM’s productivity and reduce costs – and as demand rises, lead times get shorter and mold makers require automated, reliable processes to maintain the necessary precision, flexibility and productivity for the lowest per-electrode cost. The Mikron HSM 500 Graphite dust exhaust technology, integration with System 3R WPT1+ automation.

Shiny surface finish and precise phases

Shiny surface finish and precise phases

Increase overall process productivity by combining finishing and polishing in one operation.

No performing limits on hard material

No performing limits on hard material

Increase flexibility and value by performing solid state carbide processing.

Improve your tooling, perfect your plastic part

Improve your tooling, perfect your plastic part

Simplify production chain and reduce production cost of molds due to perfect suface quality.

Specifications

Mikron HSM 500

Workarea
X, Y, Z  500 x 450 x 350 mm

Working spindle (40% ED, S6)
42,000 rpm HSK-E40 13.0 kW
30,000 rpm HSK-E40 12.0 kW

Feed rate
Vorschub /Eilgang (X, Y) 20/42 m/min
Rapid Traverse  (X, Y, Z) 42 m/min

Work table
Clamping surface  550x450 mm
Max table load  200 kg

Tool magazine
HSK-E40 18/36 capacity

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