Wheels and tires

Explore our range of innovative solutions for tire mold manufacturing, tailored to meet your needs. From sustainable, cost-efficient side wall branding to high-precision winter tire molds, our digital technologies ensure zero downtime and superior quality. Experience the future of new energy vehicles tire production with GF Machining Solutions' advanced techniques in Laser technology, 5-axis Milling, and more.

A range of solutions for your applications

Side walls

Achieve branding and economical production with our 100% digital, cutting tool-free, and sustainable solutions. Minimize quality costs and go green with zero downtime.

Master / direct engraving

Our dedicated Ureol machining solutions feature dust handling, smoother 5-axis movement and autonomous production. Realize short cycle times and economical direct engraving segment molds.

Winter tire molds

Benefit from effortless machining at the lowest cost, with EDM and milling operating unattended for a hassle-free, economical production.

NEV and hybrid molds

Eliminate large electrodes and complex processes with our hybrid method, combining metal additive manufacturing and post direct milling for precise and advanced production.

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Side walls

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Tire manufacturers and mold makers face challenges in achieving distinctive side wall branding. Traditional methods struggle to meet new mobility powertrain demands. Discover why industry leaders turn to GF Machining Solutions for cutting-edge Laser technology and 5-axis Milling solutions.
  • Achieve engraving, texturing, and lettering in one streamlined process
  • Experience enhanced design flexibility, unlocking new creative possibilities
  • Minimize inventory and labor costs with a fully digital, foolproof system
  • Easily replicate processes across different locations without IP concerns
  • Eliminate rework costs and ensure zero defects in quality
  • Implement branding features swiftly for faster time-to-market

Master and direct engraving molds

With decades of expertise, GF Machining Solutions excels in machining Ureol master molds and direct engraving of segments molds, ensuring flexibility and reliability throughout the product’s lifecycle.
  • Specialized machine with effective dust handling
  • Seamless motion in five-axis for swift acceleration
  • Operate autonomously from pallet magazine, advancing Industry 4.0 capabilities
  • Utilize advanced Step-Tec Spindle for all machining stages
  • Machine sipes with precision using small end mills up to Ø 0.2 mm, reaching depths of up to 1.6 mm

Tire manufacturers and mold makers are increasingly adopting direct engraving molds. This shift is driven by strict tire standards demanding improved rolling resistance, reduced noise, better braking, lower emissions, and enhanced mileage efficiency.
  • Essential operations include creating gas holes and sipes
  • Optimized OSS Extreme ensures quicker cycles and high quality
  • Longer tool lengths and minimal overhang facilitate access to critical areas
  • System 3R clamping system allows quick setup, easy management, and consistent reliability
  • Efficient chip handling and precise thermal balance ensure continuous, secure 24/7 operations

Tire mold engraving: direct milling for high-performance tires

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Winter tires

Winter tires for cars, trucks, and buses feature complex geometry and small corner radii, often crafted from steel alloys. This poses a challenge for mold makers aiming for stable, efficient processes with quick turnaround times.
  • Achieve stable production in mold shops challenged with handling small diameters and corner radii below 0.5mm
  • Reliable processes using graphite milling followed by die-sinking EDM
  • Seamlessly integrate graphite milling with EDM for a self-sufficient and secure workflow
  • Reduce operator workload and schedule complexities, while using streamlined automated cells connecting Milling and EDM technologies with CMM measurement and cleaning.
  • 24/7 lights-off economical manufacturing is now possible thanks to our System 3R Automation solutions
  • Simplify EDM processes with an intuitive and user-friendly HMI

TBR molds

When it comes to TBR molds, the primary challenge lies in achieving both economic efficiency and sustainability in production. Balancing cost-effectiveness with environmental impact is crucial in meeting industry demands for durable and eco-friendly tire manufacturing solutions.
  • Achieve cost-efficiency and minimize cycle times
  • Utilize wet or dry machining in graphite milling for increased flexibility
  • Create unique sipes to enhance efficiency
  • Integrate graphite mills with EDM for continuous, unattended operations
  • Ensure precise sharp radius formation

Wheel rims

Wheel rims are not just functional; they're iconic for their brand appeal. Crafting them requires expertise in cutting-edge CAM technology and extensive machining experience. At GF Machining Solutions, we excel in delivering precision from billet to finished product, ensuring every rim meets exacting standards of geometry and performance.
  • Start from raw billet or casting, progressing to precision machining
  • Efficient batch machining ensures consistent, high-quality output
  • Perform turning and milling simultaneously for streamlined operations
  • Achieve impeccable geometry and precise centering for optimal results

Fast and affordable technologies for streamlined tire rim manufacturing

Puzzle molds

Puzzle mold technology is implemented to allow the production of high-quality and premium tires.
  • Benefit from a complete solution, from billet to fine machining
  • Gain in production efficiency thanks to direct machining of sipe grooves
  • Combine the best of 2 technologies with EDM and Milling solutions

Puzzle mold technology: the key to superior tires

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NEV and hybrid segment molds

Today's NEV (New Energy Vehicle) tires feature intricate designs such as ribs and sipes that cannot be achieved with traditional machining methods. Advanced metal additive processes enable the creation of these complex designs, ensuring superior performance and durability for electric and hybrid vehicle tires. Overcome the challenge of post processing of metal additive parts be finished on Milling with highest precision.
  • Start from raw billet material and proceed to precision machining using advanced metal additive processes
  • Each component is uniquely coded for improved maintenance and repair
  • Secure the knowledge and know-how of proven post processing of metal additive produced parts for precise machining on Milling Machines
  • Achieve cost-effectiveness, superior quality, and faster production times.
  • Machine sipe grooves directly for precise tire mold detailing
  • Integrate EDM and milling technologies seamlessly for comprehensive manufacturing solutions

Videos

Total solutions for tire production: optimized manufacturing with laser, EDM and milling

Laser Texturing - Brings the future to you

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