System 3R Hybrid automation

Concept for mix palletized automation together with parts handling. For Parts Handling, fully automatic change from part A to part B in the machine The system keeps track of NCprogram, cassette, gripper, chuck adapters, quantity etc.

 

part gripper
icon automation simple

Always Easy-to-use and reliable

The software is based on the WorkShopManager/CellManager from System 3R.

icon small footprint

Open architecture

As with all System 3R products, its open architecture allows it to interconnect and serve different machines.

 

Mix to your needs – Palletized or parts handling automation

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Palletized Automation

Palletized automation

Parts too large or too heavy for parts handling can be palletized

Automatic vice for parts

Automatic vice for parts

The table chuck has integrated (patented) pneumatics for secondary system activation/deactivation 

Parts gripper

Part grippers

Grippers are designed according to dimensions and shape of the material


3 mc

System 3R Hybrid automation can serve 3 milling machines

With hybrid automation you can mix palletised automation together with parts handling in your milling machines

8 grippers

According to the part dimensions

System 3R Hybrid automation supports 8 different grippers.

2655 mm

Up to 2655 mm radial reach

Using Fanuc T6-70, T6-165 or T6-210 we can cover most Milling applications with complexed transfer movements. With a stroke up to 2655 mm

24/7

Step into 24/7 automation

Prepare an extra shift and make sure you produced 24/7.

Prepare

Prepare

Prepare cassettes and jobs. Load cassettes into magazine. Execute the jobs via CellManager

Choose

Choose

Choose specific chuck adapter/ vice needed for the material 

Bring

Bring

Bring the cassette with materials onto the Intermediate station

Load

Load

Load each material into the chuck adapter/vice and start first job in the queue.

Accessories and options

Rotary

Rotary magazine

LFT half rack

LFT half rack

LFT full rack

LFT full rack

Half rack

Half rack

Full rack

Full rack

Storage for grippers and adapters

Storage for grippers

Part Grippers

part grippers

Cassette Grippers

Cassette Grippers

Intermediate Station

Intermediate Station

Cassette Layout

Cassette Layout

Automatic Vices

Automatic Vices

Technical specifications

Specifications

Fanucar Branded

Fanuc 70/165/210

Standard Rail

Standard rail

Specifications
 
Specifications  
Payload 70, 165, 210 kg. 155, 366, 466 lbs
Max. X-reach 70 kg = 2050 mm, 165-210 kg = 2655 mm 70 kg = 80.7 in, 165-210 kg = 104.5 in
Max. Z-reach 1400 mm 55.12 in
Max. C-rotation 360-370°
Stationary cell, max. # of machines Up to 3
Linear cell, max. # of machines Up to 12
Rail type Standard
Max. rail length Standard 20 m, 787 in
Max. transfer weight (pallet and workpiece) 70 kg, 155 lbs (Fanuc 70) 165 kg, 366 lbs (Fanuc 165) 210 kg, 466 lbs (Fanuc 210)

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WorkShopManager 5 (WSM 5)

WSM 5: User-friendly Cell Management Software

Preparation

Product Data Manager

  • Create an order
  • Assign operations and NC programs
  • Retrieve offset values
  • Release the order for production

Execution

CellManager

  • Manages the pallet ID codes and magazine positions
  • Creates priority lists
  • Automatically starts available jobs in the order of the priority list
  • Updates the information in the database with the status and machining times of individual orders

Monitoring

Monitor and Dashboard

  • Display status of all cells
  • Display status of individual machines and processes
  • Retrieve and analyze cell utilization data
  • Retrieve and analyze order data

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Cell

Process automation with WorkShopManager 5

  • Necessary data is entered quickly and in a structured manner
  • Quick, precise overview of the entire process chain
  • Increased flexibility: The order of priority can be changed at any time
  • Simpler, safer preparation of automated cells
  • The risk of errors due to the human factor is minimized
  • Increased process security