System 3R Hybrid automation

Concept for mix palletized automation together with parts handling. For Parts Handling, fully automatic change from part A to part B in the machine The system keeps track of NCprogram, cassette, gripper, chuck adapters, quantity etc.

Always Easy-to-use and reliable

The software is based on the WorkShopManager/CellManager from System 3R.

Open architecture

As with all System 3R products, its open architecture allows it to interconnect and serve different machines.

Options
Specifications
Other topics

Mix to your needs – Palletized or parts handling automation

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Palletized automation

Parts too large or too heavy for parts handling can be palletized

Automatic vice for parts

The table chuck has integrated (patented) pneumatics for secondary system activation/deactivation

Part grippers

Grippers are designed according to dimensions and shape of the material

3 mc

System 3R Hybrid automation can serve 3 milling machines

With hybrid automation you can mix palletised automation together with parts handling in your milling machines

8 grippers

According to the part dimensions

System 3R Hybrid automation supports 8 different grippers.

2655 mm

Up to 2655 mm radial reach

Using Fanuc T6-70, T6-165 or T6-210 we can cover most Milling applications with complexed transfer movements. With a stroke up to 2655 mm

24/7

Step into 24/7 automation

Prepare an extra shift and make sure you produced 24/7.

Prepare

Prepare cassettes and jobs. Load cassettes into magazine. Execute the jobs via CellManager

Choose

Choose specific chuck adapter/ vice needed for the material

Bring

Bring the cassette with materials onto the Intermediate station

Load

Load each material into the chuck adapter/vice and start first job in the queue.

Cassette station software

Check the orders and which cassette type is required. Unload cassette from magazine to Cassette Station. Assign jobs to the materials. Load cassette to the magazine – start milling machine.

Download Brochure

Accessories and options

Rotary

LFT half rack

LFT full rack

Half rack

Full rack

Storage for grippers and adapters

Part Grippers

Cassette Grippers

Intermediate Station

Cassette Layout

Automatic Vices

Technical specifications

Specifications

Fanuc 70/165/210

Standard rail

Specifications
Payload	70, 165, 210 kg. 155, 366, 466 lbs
Max. X-reach	70 kg = 2050 mm, 165-210 kg = 2655 mm 70 kg = 80.7 in, 165-210 kg = 104.5 in
Max. Z-reach	1400 mm 55.12 in
Max. C-rotation	360-370°
Stationary cell, max. # of machines	Up to 3
Linear cell, max. # of machines	Up to 12
Rail type	Standard
Max. rail length	Standard 20 m, 787 in
Max. transfer weight (pallet and workpiece)	70 kg, 155 lbs (Fanuc 70) 165 kg, 366 lbs (Fanuc 165) 210 kg, 466 lbs (Fanuc 210)

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WorkShopManager 5 (WSM 5)

WSM 5: User-friendly Cell Management Software

Preparation

Product Data Manager

Create an order
Assign operations and NC programs
Retrieve offset values
Release the order for production

Execution

CellManager

Manages the pallet ID codes and magazine positions
Creates priority lists
Automatically starts available jobs in the order of the priority list
Updates the information in the database with the status and machining times of individual orders

Monitoring

Monitor and Dashboard

Display status of all cells
Display status of individual machines and processes
Retrieve and analyze cell utilization data
Retrieve and analyze order data

WorkShopManager 5

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Process automation with WorkShopManager 5

Necessary data is entered quickly and in a structured manner
Quick, precise overview of the entire process chain
Increased flexibility: The order of priority can be changed at any time
Simpler, safer preparation of automated cells
The risk of errors due to the human factor is minimized
Increased process security

WorkShopManager 5