System 3R – Transformer 6-Axis robot
The 6-axis robot solution covers applications in terms of transfer weight from 70-700 kg radial reach up to 3 400 mm and complexed transfer movements and parts handling.
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Achieve greater return on your investment
Modern technology and smart technical solutions using standardised modules ensure cost-effective yet flexible automation.
Open architecture
As with all System 3R products, its open architecture allows it to interconnect and serve different machines.
Different applications
01 Begin
02 Add
03 Extend
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700 kg
Max 700 kg handling weight Long stroke of 1500 mm
The Transformer 6-axis robot can lift and handle a total weight of 700 kg including gripper, pallet and workpiece.
12 mc
Transformer 6-axis robot can serve 12 machines
The Transformer 6-axis robot can serve all technologies like EDM, WEDM, Milling, Laser and Grinders.
24/7
Step into 24/7 automation
Prepare an extra shift and make sure you produced 24/7.
5 sys
Supported tooling systems
The Transformer 6-Axis robot supports 5 tooling system in the magazine. There are 20 different tooling systems which can be prepared for in the magazine.
Magazines
Rotary
LFT half rack
LFT full rack
Half rack
Full rack
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Technical specifications
Transformer 6-Axis robots
Robot Model 70/165/210/360/700
Robot model on rail 70/165/210/360/700
Robot Model 70/165/210/360/700 Robot model on rail 70/165/210/360/700 |
|
| Payload | 70, 165, 210, 360, 700 kg 155, 366, 466, 800, 1555 lbs |
| Max. X-reach | 70 kg = 2050 mm (80.7 in) 165-360 kg = 2655 mm (104.5 in) 700 kg = 2832 mm (111.5 in) |
| Max. Z-reach | 1400 mm (55.12 in) |
| Max. C-rotation | 360-370° |
| Stationary cell, max. # of machines | Up to 3 |
| Linear cell, max. # of machines | Up to 12 |
| Rail type | Standard Heavy |
| May. rail length | Standard 20 m (787 in) Heavy 30 m (1181 in) |
| May. transfer weight (pallet and workpiece) |
70 kg (155 lbs) – Model 70 165 kg (366 lbs) – Model 165 210 kg (466 lbs) – Model 210 360 kg (800 lbs) – Model 360 700 kg (1555 lbs) – Model 700 |
Accessories
Accessories |
|
| LFT half rack magazine, max pallet size | 850 x 550 mm (33.5 x 21.6 in) |
| LFT full rack magazine, max pallet size | 850 x 800 mm (33.5 x 31.5 in) |
| Half rack magazine, max pallet size | 480 x 400 mm (18.9 x 15.7 in) |
| Full rack magazine, max pallet size | 700 x 450 mm (27.6 x 17.7 in) |
| Rotary magazine, max pallet size | 320 x 320 mm (12.6 x 12.6 in) |
| Multiple loading station | Depending on tooling and number of positions |
| LFT loading station | 850 x 800 mm (33.5 x 31.6 in) |
| Loading station | max. 200 kg (440 lbs), 450 x 450 mm (17.71 x 17.71 in |
| Loading/index station | 570 x 570 mm (22.4 x 22.4 in) |
| Cleaning machine | max. 200 kg (440 lbs), 500 x 500 mm (19.68 x 19.68 in) |
Technical specifications – Magazines
Configuration
Magazines are available in two basic designs: rack and rotary.
Each magazine unit consists of a number of shelves (determined by the height of the workpieces in question).
Rotary magazine
| Rotary magazine |
||
| Tooling* |
Pos.** | Size in mm (in) |
| Dynafix |
4 5 |
320 x 320 (12.6 x 12.6) 290 x 290 (11.4 x 11.4) |
| GPS 240 |
4 5 6 |
320 x 320 (12.6 x 12.6) 290 x 290 (11.4 x 11.4) 260 x 260 (10.2 x 10.2) |
| Macro-Magnum | 8 10 12 |
210 x 210 (8.27 x 8.27) 185 x 185 (7.28 x 7.28) 160 x 160 (6.3 x 6.3) |
| GPS 120 |
12 | 160 x 160 (6.3 x 6.3) |
| Macro | 36 | 65 x 65 (2.56 x 2.56) |
| Option | Rapid ID scanning | |
Full rack magazine
| Full rack magazine |
||
| Tooling* |
Pos.** | Size in mm (in) |
| Macro |
12 |
70 x 200 (2.75 x 12.2) |
| Macro 116 |
6 |
150 x 150 (5.9 x 5.9) |
| Macro-Magnum |
4 5 |
210 x 210 (8.27 x 8.27) 170 x 170 (6.7 x 6.7) |
| Dynafix | 2 1 |
400 x 400 (15.75 x 15.75) 700 x 500 (27.56 x 19.68) |
| GPS 70 |
10 | 95 x 95 (3.74 x 3.74) |
| GPS 240 |
3 2 |
275 x 275 (10.83 x 10.83) 400 x 400 (15.75 x 15.75) |
| Delphin 400x400 |
2 1 |
400 x 400 (15.75 x 15.75) 700 x 500 (27.56 x 19.68) |
Half rack magazine
| Half rack magazine |
||
| Tooling* |
Pos.** | Size in mm (in) |
| Dynafix |
1 |
480 x 400 (18.9 x 15.75) |
| GPS 240 |
1 |
480 x 400 (18.9 x 15.75) |
| Delphin 400 x 400 |
1 |
480 x 400 (18.9 x 15.75) |
| Options | Additional shelves Door for loading from behind |
|
LFT Full rack magazine
| LFT Full rack magazine |
||
| Tooling* |
Pos.** | Size in mm (in) |
| Dynafix |
1 2 |
850 x 800 (33.4 x 31.5) 400 x 800 (15.7 x 31.5) |
| GPS 240 |
1 2 |
850 x 800 (33.4 x 31.5) 400 x 800 (15.7 x 31.5) |
| Delphin |
1 2 |
850 x 800 (33.4 x 31.5) 400 x 800 (15.7 x 31.5) |
LFT half rack magazine
| LFT half rack magazine |
||
| Tooling* |
Pos.** | Size in mm (in) |
| Dynafix |
1 2 |
850 x 550 (33.4 x 21.6) 500 x 500 (19.7 x 19.7) |
| GPS 240 |
1 2 |
850 x 550 (33.4 x 21.6) 500 x 500 (19.7 x 19.7) |
| Delphin |
1 2 |
850 x 550 (33.4 x 21.6) 500 x 500 (19.7 x 19.7) |
* Other tooling upon request
** Positions per level
Note: The maximum height of the workpiece depends on the number of levels
Technical specifications – Accessories
Multiple loading station & LFT Loading station
| Multiple loading station & LFT Loading station |
| Used for loading and unloading without the need to stop the Automation cell. |
| The station is equipped with ID antennas and presence sensors. |
| It can be configured to meet the requirements of tooling type and part sizes |
Loading/index Station
Loading/index Station |
|
| Used for preparing the workpieces with a indexing table. | |
| Max. workpiece size, round | dia. 800 mm (31.5 in) |
| Max. workpiece size, square | 570 x 570 (22.4 x 22.4 in) |
| Max. load | 500 kg (1111 lbs) |
| Load or work preparation area for all standard tooling | |
| Indexable every 30° | |
| Collecting tray for oil and flushing liquid | |
| Presence detection |
Cleaning machine
Cleaning machine |
|
| Maximum part size | 500 x 500 x 500 mm (19,7 x 19,7 x 19,7 in) including pallet, chuck and workpiece |
| Maximum weight | 200 kg (440 lbs) including pallet, chuck and workpiece |
Technical drawings
X = Depending on model/type
| X = Depending on model/type | |
| Model 70 | 1757 mm (69 in) |
| Model 165 | 2081 mm (82 in) |
| Model 210 | 2115 mm (83 in) |
| Model 360 | 2285 mm (90 in) |
| Model 700 | 2565 mm (101 in) |
Y = Depending on model/type
| Y = Depending on model/type | |
| Model 70 | 1717 mm (67.6 in) |
| Model 165 | 2322 mm (82 in) |
| Model 210 | 2387 mm (91 in) |
| Model 360 | 2415 mm (95 in) |
| Model 700 | 2810 mm (110.6 in) |
Model 70
Reach capacity: 2050 mm, 80.7 in.
C-Rotation: 360°
Model 165
Reach capacity: 2655 mm, 104.5 in.
C-Rotation: 370°
Model 210
Reach capacity: 2655 mm, 104.5 in.
C-Rotation: 370°
Model 360
Reach capacity: 2655 mm, 104.5 in.
C-Rotation: 360°
Model 700
Reach capacity: 2832 mm, 111.4 in.
C-Rotation: 360°
Robot rail
Max robot travel, Standard: 20 m (787 in)
Max robot travel, Heavy: 30 m (1181 in
Max number of machines
Stationary cell: 3
Linear cell: 12
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WorkShopManager 5 (WSM5)
WSM 5: User-friendly Cell Management Software
Preparation
Product Data Manager
- Create an order
- Assign operations and NC programs
- Retrieve offset values
- Release the order for production
Execution
CellManager
- Manages the pallet ID codes and magazine positions
- Creates priority lists
- Automatically starts available jobs in the order of the priority list
- Updates the information in the database with the status and machining times of individual orders
Monitoring
Monitor and Dashboard
- Display status of all cells
- Display status of individual machines and processes
- Retrieve and analyze cell utilization data
- Retrieve and analyze order data
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Process automation with WorkShopManager 5
- Necessary data is entered quickly and in a structured manner
- Quick, precise overview of the entire process chain
- Increased flexibility: The order of priority can be changed at any time
- Simpler, safer preparation of automated cells
- The risk of errors due to the human factor is minimized
- Increased process security
