System 3R – Transformer 3-Axis robot: Scalable Automation to transform your business

Scalable Automation solutions for various types of machines. With standardized modules allow for cost-effective yet flexible Automation. Are you ready to begin, add or extend your automation?

 

WorkPartner 1+
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Transform your business

Whatever the Automation requirement, the Transformer can be tailored to serve your needs : customer-specific solutions.

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Open architecture

As with all System 3R products, its open architecture allows it to interconnect and serve different machines.

 

 

Different applications

01. Begin

02. Add

03. Extend

04. Transform

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200 kg

Max 200 kg handling weight Long stroke of 1500 mm

The Transformer 3-Axis robot can lift and handle a total weight of 200 kg including gripper, pallet and workpiece.

12 mc

Transformer 3-Axis robot can serve 12 machines

The Transformer 3-Axis robot can serve all technologies like EDM, WEDM, Milling, Laser and Grinders.

24/7

Step into 24/7 automation

Prepare an extra shift and make sure you produced 24/7.

5 sys

Supported tooling systems

The Transformer 3-Axis robot supports 5 tooling system in the magazine. There are 20 different tooling systems which can be prepared for in the magazine.

Modules

Multiple loading station

Multiple loading station

Used for loading and unloading without the need to stop the Automation cell.

Work preparation station

Work preparation station

Used for preparing the workpieces. The station has doors for easy access and side guards.

Washing machine

Washing machine

A washing machine intended for cleaning, rinsing and air drying metal components placed on a pallet.

Drying station

Drying station

A station with two stages to blow off and dry the workpiece.

Draining station

Draining station

After machining, the workpiece is placed in the station where the remaining dielectric is tipped out of the cavities and fed back to the machine.

Tranformer 6-Axis robot line

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Specifications

Transformer 3-Axis robot

Transformer – 3-Axis WorkMaster 100/150/200

Transformer – 3-Axis WorkMaster Linear 100/150/200

 

 

Transformer – 3-Axis WorkMaster 100/150/200

Transformer – 3-Axis WorkMaster Linear 100/150/200

 

 

Payload

kg

lbs

100, 150, 200

220, 330, 440

Max. X-stroke

mm

in

1250 or 1500

49.21 or 59.05

Max. Z-stroke

mm

in

1400

55.12

Max. C-rotation °

300

Stationary cell, max. # of machines  

Up to 3

Linear cell, max. # of machines   Up to 12
Rail type  

Standard (Transformer 100)

Heavy (Transformer 150/200)

Max. rail length m, in 25, 984 (Transformer Linear)

Max. transfer weight

(pallet and workpiece)

kg, lbs

100, 220 (Transformer 100/Transformer Linear 100)

150, 330 (Transformer 150/Transformer Linear 150)

200, 440 (Transformer 200/Transformer Linear 200)

Accessories

 

 

Accessories

 

 

Rack magazine, max. pallet size

mm (in)

700 x 450 (27.56 x 17.71)
Rotary magazine, max. pallet size

mm (in)

320 x 320 (12.6 x 12.6)
Loading station

kg (lbs), mm (in)

max. 200 (440), 700 x 450 (27.56 x 17.71)
Washing machine kg (lbs), mm (in)

max. 200 (440), 500 x 500 (19.68 x 19.68)

Draining station kg (lbs), mm (in)

max. 200 (440), 450 x 450 (17.71 x 17.71)

Drying station WEDM kg (lbs), mm (in) max. 30 (66), 300 x 300 (11.81 x 11.81)

Technical specifications – Magazines

Rotary magazine
Rotary magazine
Tooling
Pos. Size in mm (in)
Dynafix

4
5
320 x 320 (12.6 x 12.6)
290 x 290 (12.6 x 12.6)
GPS 240


4
5
6
320 x 320 (12.6 x 12.6)
290 x 290 (11.4 x 11.4)
260 x 260 (10.2 x 10.2)
Erowa UPC
4 320 x 320 (12.6 x 12.6)
Macro-Magnum 8
10
12
210 x 210 (8.27 x 8.27)
185 x 185 (7.28 x 7.28)
160 x 160 (6.3 x 6.3)
GPS 120
12 160 x 160 (6.3 x 6.3)
Macro 36 65 x 65 (2.56 x 2.56)
Full rack magazine
Full rack magazine
Tooling
Pos. Size in mm (in)
Macro
12
70 x 200 (2.75 x 12.2)
Macro 116
6
150 x 150 (5.9 x 5.9)
Macro-Magnum
4
5
210 x 210 (8.27 x 8.27)
170  x  170 (6.7 x 6.7)
Dynafix 2
1
400 x 400 (15.75 x 15.75)
700 x 500 (27.56 x 19.68)
GPS 70
10 95 x 95 (3.74 x 3.74)
GPS 240
3
2
275 x 275 (10.83 x 10.83)
400 x 400 (15.75 x 15.75)
Delphin
400x400
2
1
400 x 400 (15.75 x 15.75)
700 x 500 (27.56 x 19.68)
Half rack magazine
Half rack magazine
Tooling
Pos. Size in mm (in)
Dynafix
1
480 x 400 (18.9 x 15.75)
GPS 240
1
480 x 400 (18.9 x 15.75)
Delphin
400 x 400
1

480 x 400 (18.9 x 15.75)

Technical drawings

Technical drawing - Side
Technical drawing - Front
Technical drawing - Top view

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WorkShopManager 5 (WSM5)

WSM 5: User-friendly Cell Management Software

Preparation

Product Data Manager

  • Create an order
  • Assign operations and NC programs
  • Retrieve offset values
  • Release the order for production

Execution

CellManager

  • Manages the pallet ID codes and magazine positions
  • Creates priority lists
  • Automatically starts available jobs in the order of the priority list
  • Updates the information in the database with the status and machining times of individual orders

Monitoring

Monitor and Dashboard

  • Display status of all cells
  • Display status of individual machines and processes
  • Retrieve and analyze cell utilization data
  • Retrieve and analyze order data

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WorkShopManager 5 - WSM 5

Process automation with WorkShopManager 5

  • Necessary data is entered quickly and in a structured manner
  • Quick, precise overview of the entire process chain
  • Increased flexibility: The order of priority can be changed at any time
  • Simpler, safer preparation of automated cells
  • The risk of errors due to the human factor is minimized
  • Increased process security