DMP Flex/Factory 350

Robust, flexible metal 3D printer for 24/7 part production

The DMP Flex 350 enables more efficient production of very dense, pure metal parts and includes improved gas flow technology for improved uniform part quality across the entire build area. Flexible, high throughput, high repeatability metal 3D printer that generates high quality precision parts with maximum part size of 275 x 275 x 420 mm or 350 x 350 x 350 mm from the most challenging alloys.

Maintain highly repeatable quality

The DMP Flex 350 delivers the purest atmosphere during printing: a consistently low oxygen environment (fewer than 25 parts per million). This solution ensures excellent microstructures and very high density and stable mechanical properties.

Benefit from high throughput

High throughput 3D metal printing is ensured by the solution’s fast, bidirectional material deposition. At the same time, users’ productivity is accelerated by high printer utilization and short changeover time.

Lower Total Cost of Ownership

An efficient factory is streamlined from end to end. With extensive experience in the production environment, our engineers have packaged their production workflow expertise into functional modules that enable maximum uptime and efficiency.

DMP Flex 350

DMP Flex 350 front open DMP Flex 350 front open
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Available materials 24 Available materials 24

Available Materials


Ready-to-run metal alloys with thoroughly tested build parameters (Inconel, Titanium, Cobalt Chrome, Aluminium, Steel).

Build envelope xzy Build envelope xzy

Build envelope size


Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ).

*Height inclusive of build plate

O₂ level in the build chamber

Guarantees consistent powder quality for high quality parts.

All-in-one parametric software

3DXpert® streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

aerospace-bracket.jpg aerospace-bracket.jpg

Increase in stiffness-to-weight ratio

The DMP-produced titanium brackets are 25-percent lighter than brackets manufactured by milling and feature a better stiffness-to-weight ratio.

Credits: Thales Alenia Space

Reduce the lead time

Reduce the lead time

Avoid long and complex manufacturing processes by reducing assembly steps.

Improve function optimization

Improve function optimization

In combination with 3DXpert software, create unlimited lettuce of scaffold structures allowing, for example, better osseo-integration of orthopedic implants.

Increase mold performance and lifespan

Increase mold performance and lifespan

Thanks to freedom of design, improve mold performance due to better thermal optimization during plastic injection or die casting processes.

DMP Factory 350

Ensure maximum safety and powder integrity

DMP Factory 350 has an integrated powder management system with high-performance sieving and automated powder conveyance. The O2-free atmosphere of the powder workflow guarantees highest part quality as well as maximum powder usage and minimizes user powder contact.

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DMP Flex/Factory 350 features

vacuum-chamber

Unique vacuum chamber concept

Consistent, low O2 environment

Reduce your cost to part by avoiding non-quality scrap issues and get access to higher-margin regulated markets like aerospace and medical, where constant quality is a requirement for certified parts. Discover these benefits, thanks to our consistently low 02 environment in the printer to guarantee consistent powder quality for high-quality parts.

Bi-directional recoating

Boost your productivity

Accelerate your productivity to reduce your cost per part, thanks to our high-performance, bidirectional recoating system that consistently and accurately deposits a fresh powder layer on each pass to reduce the time that the lasers are active.

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monitoring

DMP Monitoring

Real-time process monitoring

DMP Monitoring allows users to see, analyze, understand and fine-tune their metal AM process with unprecedented capability. The DMP Monitoring toolset for enhanced quality control includes real-time process monitoring, synchronized images of the melt pool and powder bed, synchronized images of active and archived jobs for comparison, and a toolset for analyzing the magnitude of a subject area, enabling:

  • Real-time, in-build data collection and visualization
  • Post-build process analysis
  • Build parameter optimization

3DXpert

All-in-one integrated software for Additive Manufacturing

3DXpert is an all-in-one integrated software to prepare, optimize and manufacture 3D CAD models using additive manufacturing (AM). Supporting every step of the additive manufacturing workflow from design to post-processing, 3DXpert streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

3dxpert

DMP Flex 350 features

removable-print-module

Removable print module

Increase your flexibility

Improve your flexibility and productivity with a Removable Print Module (RPM) that can be replaced with another RPM just after a job is finished. This also positively impacts the total cost of ownership because you can reduce downtime when switching from one material to another material by having one dedicated RPM per material.

DMP Flex/Factory 350 Dual

The DMP Flex 350 and DMP Factory 350 systems now come in a two-laser configuration, reducing build times by up to 50 percent. Boosting productivity while maintaining high quality and repeatability yields lower operational costs.

New features

New Dual Laser (2x 500 W) configuration
Increases productivity and reduces costs

New pre-filter cyclone system
Decreases filter costs

New heated platform
Reduces risk cracking of specific building jobs

Enhanced Removable Print Module
Enables easy, fast and consistent calibration

Enhanced coater accuracy
Decreases machine-to-machine variability

Enhanced coater cutting tool
Decreases operator errors and machine-to-machine variability

New back powder tray on exhaust
Reduces loss of powder during cleaning

New Railroad UI in Operator mode
Reduced operator error

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DMP Flex 350 Dual front
DMP Flex 350 Dual side
DMP Factory 350 Dual front
DMP Factory 350 Dual side
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DMP Flex 350 Triple

New features

Triple Laser (3x 500W) configuration
Increased productivity and reduced costs

3-axis scanning systems with dynamic focusing
Better accuracy and higher productivity on large build areas

Full field laser
It allows to build large seamless parts

Configurable 275x275x420mm or 350x350x350mm RPM build volume
Perfectly matching the specific application requirements

DMP-Flex-350-triple-open

Specifications

DPM Flex/Factory 350

Main specifications

Main specifications
Machine dimensions 2370 x 2400 x 2869 mm (DMP Flex 350 in printing condition)

2370 x 2400 x 3470 mm (DMP Factory 350 in printing condition)
Machine weight 4200 kg

Printing specifications

Printing specifications
Laser type 1 or 2 or 3 x 500 W / Fiber laser
Laser wavelength 1070 nm
Layer thickness, range, preset Adjustable, min. 5 μm, typical: 30, 60, 90 μm
Build envelope

275 x 275 x 420 mm (height inclusive of build plate) – DMP 350 Single / Dual / Triple laser

350 x 350 x 350 mm - DMP 350 Triple laser
Material deposition Soft blade recoater
Minimum feature size
 200 μm
Minimum wall thickness
 150 μm
Accuracy
 ± 0.1-0.2% with ± 100 μm minimum
Repeatability (related to actual printed jobs)
 Δx (3σ) = 60 μm, Δy (3σ) = 60 μm, Δz (3σ) = 60 μm

Materials

Materials

Aluminum alloys: LaserForm AlSi7Mg0.6, LaserForm AlSi10Mg, Certified Al6061-RAM2, Certified Scalmalloy, Certified Aheadd CP1

Titanium alloys: LaserForm Ti Gr1, LaserForm Ti Gr5, LaserForm Ti Gr23

Steels: LaserForm 316L, LaserForm 17-4PH, LaserForm Maraging Steel, Certified Böhler M789

Cobalt-Chrome alloys: LaserForm CoCrF75

Nickel alloys: LaserForm Ni718, LaserForm Ni625, Certified HX, Certified GRX-810

Refractory metals: Certified Tungsten, Certified C-103

Copper alloys: Certified CuCr1Zr, Certified CuCr2.4, Certified CuNi30, Certified GRCop-42, Certified Pure Cu

Discover our DMP Flex 350 video

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